James - Welding Helmet Reviews

5 Difference Between Auto Darkening Welding Helmet Vs Passive

by James | Feb 21, 2022 | Buying Guide

If you are ready to jump into the welding occupation either by profession or by hobby, then you are searching for how to choose a welding helmet. For any type of welding operation, Welding helmets are necessary. These Welding helmets are classified into two major categories, active or auto-darkening welding helmets and passive welding helmets. Both types have their strengths and weaknesses. It’s necessary to open a discussion about Auto-darkening welding helmets vs passive.

If you are looking for a comparison between an auto-darkening welding helmet and a passive one, then you are at the right place. After reading this article, you will get a clear picture of these welding helmets.

5 Key Differences Between Auto Darkening Welding Helmet Vs Passive

Here are five key differences between Auto-darkening welding helmets vs Passive that will clear your mind about the selection of welding helmets for your work.

The primary difference between auto-darkening vs passive welding helmets is a sensor. In an auto-darkening welding helmet, sensors are present that are powered by batteries. On the other hand, a passive welding helmet consists of a fixed shade lens supported by a transparent lens. You can also check the best auto-darkening welding helmet under $200. Here are some differences between auto-darkening and passive welding helmets.

Auto-darkening welding helmets are costly, and on the other hand, passive welding helmets are cheap ones.
Auto-darkening welding helmets help a lot of beginners to thrive in business. While the passive ones are for only experienced persons.
Auto-darkening welding helmets work well even in tight spaces. While passive ones are restricted to workshops or comfortable places.
Auto-darkening welding helmets can help to perform different types of welding operations like TIG and MIG. On the contrary, the passive welding helmets don’t offer such a kind of opportunity.

Auto Darkening Welding Helmet

The auto-darkening welding helmets are the genre of welding helmets that arrived in the markets in 1981. Speedgals released the first auto-darkening welding helmet. Soon after the first release, it dominated over the old one. It became popular among welders due to its auto-response to intense light. Let’s have a brief look over this stuff. Here in the following, you will find out different parts of welding helmets and their function.

There are several sensors present in these welding helmets. These sensors detect light’s intensity and activate a specific shade. This shade varies for different welding helmets. Usually, it activates shade number 10 while working. There is a screen in front of the welding helmet. It is just like a TV screen. The screen is composed of many layers of different filters. A welder should test an auto-darkening welding helmet before using it. There is also a dial inside an auto-darkening welding helmet, which allows the welder to set it for the different types of welding operations. All of the automation is possible due to the presence of batteries. Batteries may be electric-powered or solar-powered.

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Advantages

Let’s look at the bright side of these active welding helmets. You can choose an auto-darkening welding helmet due to high-quality production, performs well in tight spaces, welder remains stress-free, saves from random arc flashes, and is a great thing for beginners.

There is no need to change the torch position. It allowed the worker to focus on the welding object by reducing the head nodding.

Welding in tight spaces is a laborious and risky task for every welder. These welding helmets facilitate performing best in such tight spaces for every welder.

Tack or abrupt welding helmet is inevitable in most welding operations. This operation hurts the neck of the welder. These welding helmets are very effective for such kinds of welding operations.
Arc flashes affect the health of a welder as well as the accuracy of the work. Sensors present in auto-darkening welding detect the arc flashes and change the shade with an average of 1/25000 seconds. In this way, they protect the welder.

ADF welding helmets are the best option for beginners. These welding helmets allow them to focus on learning without any fear of arc flashes or nodding their heads.

Disadvantages

There are a few things that prove a roadblock for these welding helmets. They are very costly, require too much care, and have secondary light effects.

One who wants to buy an ADF welding helmet has to pay more than a passive one. The sensors, batteries, and LCD make it costly.
Once there is something wrong with the helmet, your welding task can be a nightmare. So, auto-darkening welding helmet requires more care compared to passive welding helmets.
It is difficult to work under the sun with these helmets. The sunlight intercepts sensors. Other than sunlight, these sensors are also deceived by workshop lights. This is resolved with X-mode technology which is only present in a few welding helmets.

Passive Welding Helmets

Passive welding helmets are very simple in design. There are two lenses present in these welding helmets. The front lens is a fixed shade, usually number 10. The front lens is coated with IR and VR paint to save the welder from high-intensity emitting light. The second lens is transparent. This lens helps to inspect the welding operation. A welder has to flip up and down the front lens. It requires experience to avoid arc flashes.

These welding helmets are the best option in terms of cost, weight, maintenance, clear view, and require only experience.

These welding helmets are cost-effective. The reason behind this, there are no batteries and sensors present in such helmets.
These helmets are light in weight as compared to auto-darkening welding helmets. The reason behind this is that there are no batteries present in these welding helmets. The light-in-weight feature creates comfort for the operator.
Maintenance of these welding helmets is easy. In case of damage to the lens, they can easily be replaced. Other than the replacement, the lens for the welding helmets is economical.
These welding helmets are optically clear than the ADF welding helmets. Because there are only lenses, not an LCD.
Sensors, batteries, sensitivity control, or other things are not required. It requires an extra lens on backup to replace the damaged welding helmet.

Disadvantages

There are also a few drawbacks to these welding helmets. Like these are suitable only for experienced persons, and perform well in the workshop. At a time, Specified with one type of welding operation, and the selection of the right shade is very crucial.

These are only suitable for experienced welders because they are synchronized to flip up and down from the fixed shade lens to inspect the operation.
As there is a lack of electronics, these welding helmets are limited to a few types of welding operations. The welder cannot set it for a different type of welding operation like TIG, and MIG.
As there is only a fixed shade present, there is a need for a proper selection of lenses. Otherwise, one has to face arc flashes.
These welding helmets are limited to indoors. While working under the sun, there is an interruption of sunlight.

Conclusion:

Let’s conclude a comparison between auto-darkening welding helmets vs passive. Best auto-darkening welding helmets are very much suitable for beginners and perform well in different kinds of welding operations like TIG, and MIG. With the X-mode technology, they work well under the sun as well. On the other hand, passive welding helmets match well with experienced guys. They are cost-effective and light in weight.

If you are an experienced one and have to work inside the workshop, then passive welding helmets are the best choice for you because they work well at an economical price. Otherwise, the second option of an ADF welding helmet is much more suitable for you.

FAQs

Is it safe to use an auto-darkening welding helmet?

It all depends upon the user. If the user likes to use an auto-darkening welding helmet, it is the best option for a welder. Because it supports a variety of welding operations. It also minimizes the risk factor and helps the user to provide a quality job.

What should be the response rate of an auto-darkening welding helmet?

On average, the response rate of an auto-darkening welding helmet should be 1/25,000 seconds. Some welding helmets have less reaction time than the average response rate.

How important is a welding helmet important?

A welding helmet is an important safety gear for every welder. It protects the eyes and skin of a welder. Any type of welding is easy due to these welding helmets.

If you are ready to jump into the welding occupation either by profession or by hobby, then you are searching for how to choose a welding helmet. For any type of welding operation, Welding helmets are necessary. These Welding helmets are classified into two major categories, active or auto-darkening welding helmets and passive welding helmets. Both types have their strengths and weakness. It’s necessary to open a discussion about Auto-darkening welding helmets vs passive.

If you are looking for a comparison between an auto-darkening welding helmet and passive, then you are at the right place. After reading this article, you will get a clear picture of these welding helmets.

5 Key Difference Between Auto Darkening Welding Helmet Vs Passive

Here are five key-difference between Auto-darkening welding helmets vs Passive that will clear your mind about the selection of welding helmets for your work.

The primary difference between auto-darkening vs passive welding helmets is a sensor. In an auto-darkening welding helmet, sensors are present that are powered by batteries. On the other hand, a passive welding helmet consists of a fixed shade lens supported with a transparent lens. You can also check the best auto-darkening welding helmet under $200. Here are some differences between auto-darkening and passive welding helmets.

Auto-darkening welding helmets are costly, and on the other hand, passive welding helmets are cheap ones.
Auto-darkening welding helmets help a lot of beginners to thrive in business. While the passive ones are for only experienced persons.
Auto-darkening welding helmets work well even in tight spaces. While passive ones are restricted to the workshops or comfortable places.
Auto-darkening welding helmets can help to perform different types of welding operations like TIG and MIG. On the contrary, the passive welding helmets don’t offer such a kind of opportunity.

Auto Darkening Welding Helmet

There are several sensors present in these welding helmets. These sensors detect light’s intensity and activate a specific shade. This shade varies for different welding helmets. Usually, it activates shade number 10 while working. There is a screen in front of the welding helmet. It is just like a TV screen. The screen is composed of many layers of different filters. A welder should test an auto-darkening welding helmet before using it. There is also a dial inside an auto-darkening welding helmet, which allows the welder to set it for the different types of welding operation. All of the automation is just possible due to the presence of batteries. Batteries may be electric-powered or solar-powered.

Advantages

Let’s look at the bright side of these active welding helmets. You can choose an auto-darkening welding helmet due to high-quality production, perform well in tight spaces, welder remain stress-free, save from random arc flashes, and a great thing for beginners.

There is no need to change the torch position. It allowed the worker to focus on the welding object by reducing the head nodding.

Welding in tight spaces is a laborious and risky task for every welder. These welding helmets facilitate performing best in such tight spaces for every welder.

Tack or abrupt welding helmet is inevitable in most welding operations. This operation hurts the neck of the welder. These welding helmets are very much effective for such kinds of welding operations.
Arc flashes affect the health of a welder as well as the accuracy of the work. Sensors present in auto-darkening welding detect the arc flashes and change the shade with an average of 1/25000 seconds. In this way, they protect the welder.

ADF welding helmets are the best option for beginners. These welding helmets allow them to focus on learning without any fear of arc flashes or nodding the head.

Disadvantages

There are a few things that prove a roadblock for these welding helmets. They are very costly, require too much care, and have secondary light effects.

One who wants to buy an ADF welding helmet has to pay more than a passive one. The sensors, batteries, and LCD make it costly.
Once there is something wrong with the helmet, your welding task can be a nightmare. So, auto-darkening welding helmet requires more care compared to passive welding helmets.
It is difficult to work under the sun with these helmets. The sunlight intercepts to sensors. Other than sunlight, these sensors are also deceived by workshop lights. This is resolved with X-mode technology which is only present in a few welding helmets.

Passive Welding Helmets

These welding helmets are the best option in terms of cost, weight, maintenance, clear view, and require only experience.

These welding helmets are cost-effective. The reason behind this, there are no batteries and sensors present in such helmets.
These helmets are light in weight as compared to auto-darkening welding helmets. The reason behind this is that there are no batteries present in these welding helmets. The light in weight feature creates comfort for the operator.
Maintenance of these welding helmets is easy. In case of damage to the lens, they can easily be replaced. Other than the replacement, the lens for the welding helmets is economical.
These welding helmets are optically clear than the ADF welding helmets. Because there are only lenses, not an LCD.
Sensors, batteries, sensitivity control, or other things are not required. It requires an extra lens on backup to replace the damaged welding helmet.

Disadvantages

These are only suitable for experienced welders because they are synchronized to flip up and down from the fixed shade lens to inspect the operation.
As there is a lack of electronics, these welding helmets are limited to a few types of welding operations. The welder cannot set it for a different type of welding operation like TIG, and MIG.
As there is only a fixed shade present, there is a need for a proper selection of lenses. Otherwise, one has to face arc flashes.
These welding helmets are limited to indoors. While working under the sun, there is an interruption of sunlight.

Conclusion:

Let’s conclude a comparison between auto-darkening welding helmets vs passive. Best auto-darkening welding helmets are very much suitable for beginners and perform well in different kinds of welding operations like TIG, MIG. with the X-mode technology they work well under the sun as well. On the other hand, passive welding helmets match well with experienced guys. They are cost-effective and light in weight.

If you are an experienced one and have to work inside the workshop, then passive welding helmets are the best choice for you because they work well at an economic price. Otherwise, the second option of an ADF welding helmet is much more suitable for you.

FAQs

Is it safe to use an auto-darkening welding helmet?

It all depends upon the user. If the user like to use an auto-darkening welding helmet, it is the best option for welder. Because it supports a variety of welding operations. It also minimizes the risk factor and helps the user to provide a quality job.

What should be the response rate of an auto-darkening welding helmet?

On average, the response rate of an auto-darkening welding helmet should be 1/25,000 seconds. Some welding helmets have less reaction time than the average response rate.

How important is a welding helmet important?

A welding helmet is an important safety gear for every welder. It protects the eyes and skin of a welder. Any type of welding is easy due to these welding helmets.

James

James is a welding expert, accomplished author, and trusted guide with over 8 years of experience in the industry. With his in-depth knowledge and engaging writing style, James has become a true authority in the field, offering readers and clients invaluable expertise and insights to take their welding skills to new heights.

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5 Benefits of Using Welding Helmet Fan – Must Read Guide

by James | Feb 15, 2022 | Buying Guide

Fire, flashes, heat, and spatter; are all of these things that are being faced by everyone who deals with welding operations. As I said, it means anyone who meets with a welding operation, although a professional worker or a hobbyist. For the proper eye, face, and neck protection one has to use a welding helmet. Welding is not an easy task. You just wear a welding helmet, gear up with a welding torch, and begin your welding operation without any interruption.

It’s a great chance that you will encounter a few problems. In a list of encounters while operating, you may face the issue of fogging up the lens of the welding helmet. To overcome these issues welding helmet fan is an excellent option for a welder. If the lens of the welding helmet is not clean, you should also check the best way to clean the welding helmet lens. Fogging up the welding helmet’s lens is not a laughing matter while welding. This will make you annoyed tired, and affect your efficiency especially if you are in a hurry to complete your project.

Fogging up of lenses is not a partial issue as one can say if you are a veteran then there is a low chance. No, this problem is faced by both beginners and veterans of welding crafts. You can also check the best welding helmet for beginners. If you are looking for how to get rid of the issue and resolve the problem, then you are at the right place. In this article, we’ll address the cause of fogging and how to overcome it. Also features and benefits of welding helmet fans.

Reasons for Fogging in a Welding Helmet

Let’s see the reasons for the fogging up welding helmet lens while working. The reason for the fogging is the catch-up of hot wind with cold wind or vice versa. This process is anchored upon the scientific concept of condensation. Which is the process in which gasses convert to liquid. Cooling of hot air or warming of the cold air leads to fog formation.

There are three primary reasons for fogging up the welding helmet’s lens while working.

Cold climate
Rainy weather
Excessive breathing of the operator.

Let’s discuss all of the reasons one by one.

Cold Climate

There are two possibilities regarding the fogging of a welding helmet in a cold climate. One is direct and the other one is a little bit indirect. Whether you are dealing with cutting with a welding torch or joining a piece of metal, there is a release of hot air, which is inevitable because you are dealing with open fire. When this hot air meets with the cold climate, this leads to the problem of fogging. This is due to the direct contact of your welding torch with a cold climate.

The other reason for fogging is just similar but it is a little bit indirect. When someone works at a hot temperature and this hot temperature builds up in the welding helmet. As soon as the cold wind or air makes its course through the welding helmet, there is a fogging problem. All of this happening is just a matter of a few seconds.

Rainy weather

Fogging up of the welding helmet problem is frequent for the workers of the equatorial zone and monsoon zones of the world. Because these areas received more rainfall as compared to the entire globe. It is just like the cold air sneaking into the welding helmet and causing fog up the welding helmet lens. But in this case, the reason for the cold air is the rainy weather.

Excessive Breathing from Mouth

It is the least important reason for fogging the welding helmets. Air released from the mouth is warmer than the air beneath the welding helmet. When some breathe excessively, this causes fogging in the welding helmet. To avoid this problem, one has to require exercise through the nose rather than the mouth. It will build up with the experience in this occupation.

How to Deal with Fogging

The first two problems are inevitable because these are natural phenomena. The last issue can be controlled by breathing mannerisms. However, the issue with this method is human behaviours are always not unique. They change very abruptly. Luckily, there is an option that can address all of these issues, and that one is the welding helmet fan. There are special fan kits available that are adjustable with these welding helmets.

Anti-fogging Practices While Welding Operations

A Welding helmet fan ensures health and offers comfort to the welder while working. Beyond the aspects of health and comfort, you must have a welding helmet fan to reinforce the concentration of the welder and to increase the capacity to do work. Whatever the level of experience or the level required by the operation, concentration is a key factor while working.

If you don’t pay head over the welding helmet fan or cooling while working in a hot summer or some tedious activity that involves flame and fire, just like welding or cutting, you will cut down the operation speed. Along with the speed, you will suffer from the accuracy of the operation.

If you are looking for something that will minimize the chance of compromising your efficiency of work and accuracy of operation, then you should slightly decrease the “productivity” and incorporate the anti-fogging agent into the welding helmet lens. There are multiple options available to achieve anti-fogging practices. These options are discussed in the following.

Increase your time per project
Create a comfortable environment in regards to welding e.g. colder place for working in the summer
Please select some air-conditioned welding helmets to neutralize the inside temperature of the welding helmet
Increase the number of breaks while welding operation, in regards to cooling down the surrounding environment.

If someone follows all or some of the above-mentioned practices, then it will be good regarding health issues related to heat and working efficiency for both employee and worker. These practices become crucial for the person who is 50+ because old people are more susceptible to heat-related diseases.

You become aware of the importance of a welding helmet fan, and anti-fogging practices, by reading the above few words. In the following, there are some major reasons or benefits that you can get by having it.

Benefits of Welding Helmet Fan

The best way to optimize your work efficiency and counter the heat stress issues while welding is to invest in a welding helmet fan. Here are some prominent causes why every welder has to invest in it.

Pump Clean Air

Gasping is a common problem that welders face after a long working session, especially in hot summer weeks. It will urge you to put off your welding helmet and sniff in a relaxing breeze somewhere outside of the project place. Welding helmet fans help to overcome this issue. It pumps a soothing amount of clean air inside the helmet.

Make Dry to Face

As welding is a play of flash and fire, sweating is a common issue. If you are conscious about wiping out the trickling down sweat on your face, but you can’t do it, because your hands are full. Then invest in a welding helmet fan. It will make you feel fresh while working and help you to go anywhere just after the long working hours.

Filters out Harmful Chemicals

Cutting a metal piece or joining different metal spheres releases harmful chemicals, solids, and other substances which are not suitable for welders. To avoid all of these issues welding helmet fan acts as an exhaust fan and cleans the environment just like your exhaust fan did the job in a kitchen. It ensures that you breathe clean air. So, don’t worry about inhaling smoke and other hazardous substances while working.

Decrease the Humidity

Humidity causes fog-up in the welding helmet lens. If you install a welding helmet fan, it will surely help you to get rid of this issue. Because it helps to dry the moist air immediately after it enters into the welding helmet and helps to cut down the humidity problem.

Counterbalance the Heat

When there is a welding or cutting operation, excessive heat is a by-product. This heat directly affects your working efficiency and the accuracy of the work. Welding helmet fans counterbalance this exhausting heat and help to improve accuracy and efficiency.

Here are some welding machine fans that will help you in your work.

Klein Tools 60155 Dual Cooling Fan

Klein Tools Dual Cooling fan is a hard hat and a welding helmet, adaptable fan. Attachment and removal of the fan are easy. The strap is not required for mounting the fan to the hard hat or welding helmet. So, anyone can use it for ease and comfort while working in hot summer weeks or humid weather conditions.

The other main thing about this fan is its dual-action. It pumps cool or fresh air inside the helmet and pushes hot air out of the welding helmet. In this design, both short and long ducts are available. These ducts can be configured in sixteen distinct ways for efficient airflow.

A USB-charged detachable and rechargeable Lithium-ion battery helps to carry on the process smoothly for a long time. You just have to charge it and work in any weather situation. The dual fan helps to make the head, neck, and face. Its weight is 0.43 Pounds.

Pros

No strip is required to mount it with the welding helmet.
A dual fan helps to cool the neck, head, and face.
Sixteen different ways of airflow.
The dual fan pushes in the fresh air and pushes out the hot air.
Lithium-ion battery present works for six hours.
Rechargeable and detachable battery.

Cons

Requires proper voltage for charging the battery otherwise, it will go down after 50% consumption.

Hytechtoyz Welding Helmet Cooling Fan

Hytechtoyz Helmet Cooling Fan is another product for cooling the welding helmet and avoiding fogging up to the lens. It weighs only 5 ounces. It provides a true evaporation cooling to the worker. It leads to the comfort of a welder and helps to sustain the operation for long hours. Hair guard technology makes it unmatchable as compared to the competitors. This technology does not draw the hair and debris through the blower.

It is adaptable with a welding helmet. You can mount it inside of the welding helmet. It keeps silent while operating. This thing makes it welder-friendly and helps to concentrate on work. It circulates a high volume of air inside the welding helmet. For proper operation, Only a 9V battery is required.

Pros

A True evaporation cooling system is present.
Hair guard Technology prevents sucking the hair through the blower.
Can adjust inside of welding helmet.
Quiet brushless operation while moving the air volume.
It’s light in weight.

Cons

You have to purchase the battery.
The battery only lasts for 90 minutes
Its cover is weak

Conclusion:

Working as a welder is not a simple and easy job. It requires many precautions to work as a welder. One of the primary issues with the welding helmets while working is fogging up welding helmet lenses. The usage of a fan in a welding helmet is an excellent solution to get rid of this issue.

You’ve learned about the reasons for fogging up welding helmet lenses and how welding helmet fans help to encounter these issues along with many other problems. Lastly, we’ve discussed the different types of fans that can be used with a welding helmet.

If you are looking for an excellent welding helmet fan that is hard hat adaptable and combines well with welding helmets, then Klein Tools Dual Cooling Fan 60155 is a great choice. On the other hand, if you are fond of evaporative cooling systems, then the Hytechtoyz Helmet Cooling Fan is best for you. CoolBelt Welding Helmet Cooling System is the best option if you are looking for a lightweight cooling system.

Read More: Bluetooth Welding Helmet

James

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7 Best Welding Helmet Under $200 – Top Picks for 2023

by James | Feb 9, 2022 | Product Reviews

Many welders are looking for cheap but quality welding helmets. So, here are the 7 best welding helmets under $200 for those people who are looking for an excellent welding helmet with a tight budget. After proper testing and satisfaction, we have listed these 7 welding helmets to ensure that they meet the Welders’ needs and at an affordable price. Therefore, we have listed welding helmets that protect and enhance the safety of the Welders.

The welding helmets are rated based on their Multi-Gas Fogging rate and weight. The rating system consists of three main aspects -Welding Protection, Weight, and Fogging Rate. Wearing a helmet does not only increase the protection levels. It can also help avoid some damage to hearing and sight by preventing debris from getting in via air streams and metal particles. So, a welding helmet keeps all debris away from your eyes or mouth. All welders will appreciate a lighter helmet that keeps you feeling fresh for long hours of hard work!

We should be here to assist you in selecting the most acceptable welding helmet for your everyday usage. If you’re tight on budget and want to buy the best welding helmet under $200, then we’re all here to guide you. We also have a list of the best auto-darkening welding helmet, you should also check them and choose which one best suits you.

Miller Electric 282000 Auto Darkening Welding Helmet

Features:

There are three different sensors.
Lithium battery packs that can recharge
Three kinds of functions are available.
Low-voltage warning
Clear Light software

When looking for the best welding helmet under 200$, we found Miller Electric, seen as the champ. We love it because of its highly modern-like styling and easy-wearing features. Light up display valve on the front side of the helmet and effective on saving power used in the unit. The light turns from red hot directly into ashes, making the Mico pressure-relieving ventilation system efficient by quickly decreasing the number of smoke particles used in the process.

We found that Miller Electric Auto-Darkening is the best welding helmet ensuring a friendly amount of shade and light. Its Anti-Mud pouch provides a dust and dirt guard specifically made to fit inside a helmet while used vertically or horizontally. So you can take it anywhere ultra-small to place in pouches, boots, and pant pockets perfectly. This Miller welding helmet has an optical clarity of 1/1/1/2, which gives an excellent view of the welding operation.

Pros & Cons

Pros

Lens cap that detaches quickly
Extremely lightweight design
Photovoltaic panels
Automatic on/off
7.2 square inches is the size of the screen

Cons

It isn’t for overhead welding
Concern hood won’t keep up

Check Price on Amazon

Yeswelder Panoramic Welding Helmet

Features:

The screen is approximately 14.8 square inches in size.
Controllers for actual color tech are located inside.
It has true color technology
Best for use in small spaces
It has six darkening sensors

Accurate color technology has allowed you to see your weld puddles throughout real-world color. This helmet has an excellent design for narrow spaces, with such a compact structure and higher contours that seem high-tech but again not strange. It’s also comfortable to wear, even when it’s hot outside! You love the comfort level of this product and its affordable price range.

Although this welding helmet has great comfort there are a few people who feel that the quality isn’t up to par. But you will definitely love its 180-degree panoramic view. Another great feature of this welding helmet is its three separate viewports and all have auto-darkening features. The optical clarity of this Yeswedler panoramic welding helmet is 1/1/1/1 which is an excellent feature in this price range.

Pros & Cons

Pros

Auto-darkening side windows
Viewport operation on its own
1/1/1/1 optical clarity
Tough design
provides a 180-degree perspective

Cons

Headgear quality is not good
Shade does not work well with DC TIG

Check Price on Amazon

Hobart 770890 Auto-Darkening Welding Helmet

Features:

It has four flashing sensors
Low charge indicator so you user well aware of charging
The viewport is 9.3 square inches in length
There are 8-13 shades level
It has an auto-on/off feature

This helmet is popular when its field of application becomes extensive, it has been in the industry for years, and it’s simply a good helmet for every trade that works in near darkness. Due to its high rigidity, it also produces more minor noises when compared to other helmets available in the local market.

This helmet is suitable for all types of welding, it has a wide range of applications and is durable, it makes from quality materials. The auto-darkening feature will also help you work in low-light conditions without any problems. The comfortable and highly adjustable headgear gets high ratings from owners; users often report high levels of safety and comfort when using the helm!

The settings on this welding helmet are under the viewport, and it has a dials control instead of buttons. The grind mode button comes with sensitivity, decay controls and adjustment for shade levels 9-13. It is incredibly fast for this class of helmets, and it can detect DC TIG use. It also has cheating lens compatibility, so you can ensure your welds are accurate! The 2-year warranty even helps ensure that you have a warranty should something go wrong with your helmet.

Pros & Cons

Pros

Nylon covering that is lightweight
Dials used in settings
There is a grinding function
TIG susceptibility of 5 amps
Excellent headgear

Cons

Hardly suitable for overhead tasks
In strong illumination, the view may become dark

Check Price on Amazon

ESAB Black Savage A40 Welding Helmet

Features:

Four arc sensors for exterior light management
True color imaging technique
Compact, high-tech covering
7.7 square-inch viewing area

It is an excellent helmet for beginners and experienced welders looking for a lightweight model. The A40 Helmet comes with an adjustable headband, which is superior to fit the different head sizes. The helmet has excellent protection as it designs to protect against debris and flying sparks. The welding helmet has a very nice design as well. The ESAB Savage A40 is one of the more popular helmets in this price range, featuring accurate color technology. This helmet also has various other features, like a face shield and sunglasses compatibility.

This ESAB Savage A40 Black Welding Helmet has a good selection of characteristics because of its price point. It has a connection speed of 0.07 milliseconds and an optical brightness rating of 1/1/1/2, making it extremely simple to view and enhance your performance. The 7.7 square inches actual color viewport also makes it very easy to see what you are working on, saving time and avoiding mistakes during welding! Although the battery doesn’t charge the helmet, this isn’t an issue since solar power will provide energy until the helmet needs charging again- which won’t happen often!

It features a removable visor that can quickly take on and off without any effort. It also makes it easy to clean and maintain the projection, which is always essential if you plan to use this helmet for long work hours. The visor also features an anti-fogging function that protects your eyes from flying sparks and airborne particles that can cause injury to your eyes or mouth while you weld. The A40 Helmet is also very comfortable to wear over long periods, something that all welders will appreciate!

Pros & Cons

Pros

1/1/1/2 optical sharpness
Options for the delay but also reaction locate within.
Button for exterior grind function
TIG susceptibility of 5 amps
Energized by the sun

Cons

LED illumination causes this to happen
The batteries did not charge

Check Price on Amazon

Jackson Safety Insight Auto Darkening Welding Helmet

Features:

Four Arc Sensors
Viewport size of 9 square inches
Controllers are digital
It has lithium batteries
Grind mode is there

The Jackson Safety welding helmet is a well-known brand. It has a comfortable HaloX headgear that transplants into other brands of welding helmets. The featherweight nylon covering makes it very simple to move about, and users note it is well, mainly on the face. This Jackson Insight Variable Auto-Darkening Welding Helmet has received accolades for some of its high-quality lenses as well as auto-darkening capabilities. The controllers are located on the inside and include electronic sensors that display the existing shade intensity, delay, and sensitivity levels at such a look. Some owners reported that they found the helmet too short at the bottom, which may not provide good neck coverage.

It provides an option for a heavier duty welding job since the lighter shell cannot handle overhead welding tasks and the HLX100 shell. However, you can use this helmet with the HSL100 filter if you need to weld it over a heavy object like a table or chair.

It has a soft and flexible interior that designs to conform to the shape of your head, with extra padding around the ears and forehead. The covering mainly on the interior of such a helmet additionally keeps you warm when it’s chilly outside. This helmet also uses a high-intensity lighting system that automatically shuts off when welding completes, protecting your eyes from excessive light exposure.

Pros & Cons

Pros

Excellent optics throughout industry-standard headwear
Jackson shells seem to be replaceable
It is made of lightweight ultralight nylon material
There are 9-13 shade level
Excellent optical clarity

Cons

It might be more substantial
Highly suitable for overhead activities

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Lincoln Electric Viking 1840 Welding Helmet -Best Welding Helmet Under $200

Features:

It has 3.74*1.38 inches viewing area
ADF controls that can be adjusted via knobs
There are 2 arc sensors in it
Shade range from 9 to 13
Strong controlling system to adjust the sensitivity

Lincoln Electric has been manufacturing welding helmets since the 1930s. They have many reputed welding helmets in the market and their VIKING 1840 helmet is an excellent example of their quality craftsmanship. The VIKING 1840 is an inexpensive helmet that offers exceptional protection with its MIG welding protection rating of 5 out of 6 and a Fogging rate of 4.7. It also comes with a chin strap for added safety and comfort and a few other features like an adjustable headband for better fit and an emergency stop button to be used in case the helmet gets jammed up or stuck.

This Lincoln Electric Viking 1840 Black Welding Helmet is a very affordable helmet that provides the highest aesthetic appearance compared to other welding helmets mainly on the market today. It offers a fast and straightforward shade-changing feature. It’s indeed lightweight and built of high-quality nylon and polycarbonate components, making it very comfortable for lengthy welding sessions! It would not create the neck strain that other welding helmets cause.

This Lincoln 1840 helmet features 4C lens innovation, which minimizes the conventional green color range mainly in the helmet, resulting in a unique blue viewing panel. It gives you a clear and detailed view of your task, making it easier for you to weld long-term. It is one of the most acceptable welding helmets under $200, mainly on the marketplace!

Pros & Cons

Pros

A larger display surface
Comfortable
Lightweight
0ptical clarity is 1/1/1/1
Software for 4C lenses

Cons

There are just two noticeable arc sensors.
There is no outside vision.

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TGR Panoramic 180 View Solar Powered Welding Helmet

Features:

Viewing area of 4.53*3.35 inches
It has certification of CE ANSI AZ/NZS
Lens auto-darken in 1/10,000 seconds
It has 1/1/1/2 optical clarity

The TGR Panoramic 180 Welding Helmet designs four independent ARC sensors with changeable sensitivity and delay controls. It also has a soft, smooth surface that makes it easy to wear while welding for long sessions. This welding helmet is certified with CE/ANZI AZ/NZS which means it is made by keeping the European Union, North America, Australia and Newzealand safety standards.

Welding helmets with auto-darkening are pretty impressive. They work similarly to sunglasses, but they automatically darken the lenses in 1/10th of a second, which is quite remarkable. The disadvantage is lightweight, which might be unpleasant to wear for long durations. However, this cheap welding helmet auto darkening has an excellent grip, and it’s light enough not to cause fatigue or problems with weight distribution.

This helmet is a good option for those who need to work in a welding environment. Its viewing area is 4.53 “x 3.35”, which is quite acceptable. It includes a neck guard providing safety and dark shades that are adjustable between 4-10 to 8-12. This helmet features up to ten shades that shield the vision from injury caused by UV radiation and thermal imaging frequencies produced when welding, offering it among the finest solutions of best welding helmets under $200.

Pros & Cons

Pros

Excellent auto-darkening lens
Simple to use
Comfortable
Ample observing space

Cons

In bright sunlight, the screen becomes distorted

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Buying Guide of Best Welding Helmet Under $200:

The best welding helmets under $200 are available in various designs, but one thing they all have in common is that they are designed to protect the welder’s eyes and face. A good welding helmet should also shield the welder’s ears from loud noises like sparks. Some models provide additional protection, such as a face shield and additional eye protection.

The helmet you choose will depend on your welding style, experience level, and budget. The more expensive helmets offer more features, like a face shield and ear protection. You can also read how to choose a welding helmet guide.

Look for welders that have been recommended by other welders or those with positive user reviews to help you make an informed decision about which helmet will work best for you.

Ease of Use:

When you are new to welding, it is essential to buy a cheap welding helmet to learn the basics. If you want more complicated operations or an experienced welder, then it may be better to pay more for an expensive welding helmet. However, when you get experience and start learning more about welders’ equipment and techniques, it is much easier and less risky to purchase a lower-cost Welding Helmet instead of the too-expensive one.

Versatility:

It is a fact that I cannot change helmets again and again. You should choose an all-in-one helmet that will keep you safe for long durations! To select the most acceptable welding helmet, you need to conduct your investigation and thoroughly examine the specs. Go for it when you’ve made a choice!

Large Viewing Area:

The great perspective would allow you to go and see edges. A clear vision would assist you in welding effectively. This one will result in increased efficiency and accuracy in your job. Keep the view area in mind while buying a helmet so that you can focus on what is most important to you and not let other factors trouble your vision.

Pricing:

Whenever purchasing a welding helmet, it’s indeed essential to evaluate the price. You can afford more expensive helmets when you have learned how to use this equipment!

Safety:

Money isn’t as vital as life. To safeguard yourself against injury risks and destruction, you always wear a protective helmet. Check all the safety features on the helmet to ensure they will prevent you from becoming injured or damaged in the future.

Weight:

Welding helmets that are too hefty to wear are tough to operate. We recommend welding helmets lightweight for your comfort.

Sensitivity:

Welding helmets are essential, and if they don’t respond quickly to changes in pressure or temperature, it will affect their performance. We need very sensitive welding helmets that can handle the most intense stress levels.

Battery Timing:

Whenever your helmet battery dies, even when you are welding, you would be unable to fuse. If the battery isn’t in good shape, it may not work correctly and could cause a fire or even injure someone if misused. Be careful about when to buy welding helmets with different kinds of batteries – some have built-in timers that keep track of when the battery needs to charge!

Necessity Of Welding Helmet:

Welding is a necessary manufacturing process, and it requires careful planning and execution to be safe. Welding is a risky process, but it can still be successful if done correctly. You should take all the necessary precautions during welding so that you and your team are safe!

Who Should Wear a Welding Helmet?

Many welders do not wear welding helmets. Some of the reasons include the following:

They feel that it is unnecessary to wear a helmet because they will be using gas shielding, but this is not true. Gas shielding protects you from the harmful effects of welding gasses, but it can also irritate your eyes and lungs. Wearing personal protective equipment should keep you safe from all of these dangers!

They think they will not get any protection, but this is also not true because all welders require through the law to wear a welding helmet with or without gas shielding. Here you can check some best welding helmets for beginners.

They think they will look funny in a welding helmet, but this is not true as all welders have different appearances and styles. Wearing a helmet does not change anything about your appearance, so there’s no reason to avoid wearing it just because you don’t like how you look in one!

They think that wearing a welding Helmet will make them sweat more and make their face sweaty when sweating would only worsen their condition and make them feel uncomfortable. All welders are required the law to wear one when working with hazardous chemicals and when working in dangerous areas where there is no air supply for ventilation.

They think that a welding Helmet is unnecessary because they are wearing protective clothing and a Gas Mask, but this is not true. Wearing a welding helmet will protect your body from getting splashed by the welding gas and prevent you from inhaling harmful fumes. All welders will appreciate the extra protection offered by wearing a welding helmet!

They think they won’t need to wear a helmet because they are only working with one or two types of gasses. It is also not true because all welders are required by law to wear a helmet when working with hazardous chemicals and in dangerous areas where there is no air supply for ventilation. A good welding Helmet can help to keep you cool and comfortable.

Welders and anyone who is working with welding equipment should wear welding helmets. The bright light from the strikes can cause temporary or permanent blindness, so it’s essential to be careful! Welding helmets also shield you against Ultraviolet rays, explosions, and incredibly piercing light. These lights can damage your eyesight, so we recommend wearing safety goggles if possible.

Final Verdict:

I began this article by discussing the best welding helmets under $200 and why they are the best option. After listing a few options, I focused on 7 of the most affordable welding helmets that will provide you with excellent performance and Blair-style durability.

We would present a guide for welding helmets over the above part. This post is really about what you must always look for when purchasing a welding helmet. It will help you know what you need to make sure that your welding helmet is of the best quality and meets your specific needs.

Our recommendation for the best welding helmet under $200 is the Miller Electric Digital Performance Auto Darkening Welding Helmet and I can say that it is one of the best welding helmets for under $200. It is a very lightweight helmet so you don’t feel any weight on your head or neck. Secondly, we recommend Yeswelder Panoramic Welding Helmet because it is a very good quality helmet with unique features. I recommend this helmet for beginners because it is easy to use and very comfortable.

James

weldinghelmetreviews.com

Can I Use a Welding Helmet to View Solar Eclipse?

by James | Feb 1, 2022 | Buying Guide

There are some opportunities in one’s life when there is a solar eclipse and one can see it from his home. But there is a question of whether a person can view the solar eclipse without any safety equipment. The simple answer to this question is no. But there also come many questions in one’s mind like can I use a welding helmet to view the solar eclipse.

Because it can be very harmful to view the solar eclipse without protective equipment. A person who doesn’t have solar glasses but has a welding helmet, thinks that can I use a welding helmet to view the solar eclipse. The simple answer to this question is yes. But one should know how to use a welding helmet to view the solar eclipse. Although there are many new technology welding helmets like Bluetooth welding helmets you should be very careful while choosing a welding helmet to view the solar eclipse.

Why You Should Not View Solar Eclipse with Naked Eyes

First, understand the mechanism of the solar eclipse. When Moon comes in between Sun and Earth, the sun rays do not directly reach the earth. And the outer portion of the Sun, “corona”, starts glowing. So, the rays produced during this duration are very harmful to the eyes.

If a person views those rays without safety equipment, it can cause damage to vision. Therefore, it is always recommended not to watch the solar eclipse with naked eyes. One must use solar eclipse goggles, special lenses, or a welding helmet.

How to Use a Welding Helmet to View Solar Eclipse

Some people think that all welding helmets can be used for viewing solar eclipses. But it is not true. Because for viewing a solar eclipse, there should be a minimum shade range of #12. So, it would be best if you a welding helmet with a shade range greater than 12 because it can block all harmful rays from the Sun.

Shade number 13 of the welding lens gives you the best view of a solar eclipse. Please don’t go up to 14 number shade because it is too dark to see the view. Therefore, it is recommended to check the shade of the welding helmet and set it at 13 and get the best view experience.

Check Your Welding Helmet is Safe for Viewing Solar Eclipse

You can use great quality welding helmets for viewing a solar eclipse. But not use a welding helmet that is too old. NASA recommends not to use a welding helmet for a solar eclipse that is more than three years old. Many people who are using the welding helmet of others don’t know how old the welding helmet is. In such cases, it is best not to use a welding helmet for viewing solar eclipse because it can damage your eyesight.

Also, check the glass of the welding helmet. If it is cracked, the bright light can pass through it, which can be very dangerous for your eyes. We recommend testing your welding helmet before viewing the solar eclipse. And if there is an issue with it then never use it to view the solar eclipse.

Conclusion

If you are confused, can I use a welding helmet to view the solar eclipse? Here are our final thoughts about it. If you have a quality welding helmet, you can use it to view a solar eclipse. Always set a shade number greater than 12 because it can stop harmful rays. Shade number 13 of the welding lens is best to get a clear view of the solar eclipse.

Also, make sure that your welding helmet is not older than three years and that there is no crack in the glass of the welding helmet. If there is a crack in the glass, it can’t stop the flashlight and harmful rays that can be very dangerous for your vision. So, before using a welding helmet to view a solar eclipse, make sure that your helmet is in good working condition.

James

weldinghelmetreviews.com

How to Test an Auto-Darkening Welding Helmet

by James | Jan 23, 2022 | Buying Guide

Some people don’t know the importance of testing an auto-darkening welding helmet. But in fact, it is a vital step before starting welding. Because nothing is more important than the health of a welder. If an auto-darkening welding helmet is not working, it can be very harmful to the welder’s eyes. Therefore, the welder should know how does an auto-darkening welding helmet works and one should not undermine the importance of testing an auto-darkening welding helmet.

Many people don’t know how to test an auto-darkening welding helmet. But after reading it thoroughly, anyone can test his welding helmet before using it for any kind of operation. With many other advantages of an auto-darkening welding helmet, it saves the welder from different kinds of harmful radiation which otherwise can cause eye injuries to a welder.

How to Test an Auto-Darkening Welding Helmet by Different Methods

Here we discuss different methods to test an auto-darkening welding helmet. So, people can choose the method which suits them. Although a new welding helmet comes on the market after testing by the company. However, it is recommended to test a welding helmet in different ways. It will make sure that this welding helmet is in good working condition.

Expose the Lens to the Sun

There are many steps to test an auto-darkening welding helmet but this is one of the easy steps. People have been using this practice for years because it is a reliable testing method. You just need to wear an auto-darkening welding helmet and expose the lens to the sun. Now focus on the lens and you will see that the lens will darken. Another very interesting fact is that people also use welding helmets to view solar eclipses because they stop ultraviolet (UV) and infrared (IR) rays coming from the sun.

It is a sign that auto-darkening features are working. But if the lens does not darken and you don’t see any change in the shade means the auto-darkening feature of the welding helmet is not working. Also, keep in mind that this method only works when it is sunny and bright outside. Otherwise, you must try other methods.

Use the TV Remote to Test

This method is also very convenient and reliable to test an auto-darkening welding helmet. Helmets are usually designed to block ultraviolet (UV) and Infrared (IR) rays, so you can test them by using a TV remote. Therefore, ensure that the TV remote has a UV or IR signal otherwise this method does not work. Put a welding helmet on the head and point your TV remote towards the helmet. Now press any key so rays emit from the remote. Now check the reaction of the welding helmet.

If lenses automatically switch to darken mode, it means an auto-darkening welding helmet is good to use for welding operations. Remote with pulsed or RF won’t work in this test so be careful while choosing the remote for testing.

Use Fluorescent Light to Test

It is another very practical and easy method to test an auto-darkening welding helmet. Suppose, you don’t have a lighter in the house and the sun is also not bright outside then this method is for you. Almost all houses and workshops have bright fluorescent lights. Put on your welding helmet and go close the light and notice the reaction of the auto-darkening lens.

If the lens is darkened, it shows the welding helmet is in good working condition. But if you don’t notice any changes in the lens, it shows that the welding helmet is faulty. You can also turn the light off and on to see the response time of the helmet. But make sure that the fluorescent light is bright enough for this test.

Test the Helmet by Striking an Arc

Sun testing method is easy but this is not easy and some people don’t feel comfortable during this test. Because a person is exposing himself to risk during this test. Therefore, only do this test if you don’t feel uncomfortable. Strike an arc, after wearing an auto-darkening welding helmet and other safety gear. If you notice the reaction of the lens, it means the welding helmet is working but if there is no reaction then the auto-darkening welding helmet is not working.

If the lens is becoming dark and you don’t see the workpiece, it is also a sign of fault. While testing welding helmets with this helmet, you must keep one thing in mind this method is only for auto-darkening welding helmets not for passive welding helmets. So, it is good to know the difference between auto-darkening and passive welding helmets.

Use the Spark of a Lighter

The use of spark is also an effective and easy method to test an auto-darkening welding helmet. Most people have a cigarette lighter in their homes so, they don’t need anything special for this testing method. The spark from the lighter is somehow close to an arc flash and bright enough for the lens to change its shade. When the lighter is on, the lens will darken, it is a sign that the auto-darkening feature of the helmet is working. You can also check its functionality and reaction time by repeating the on and off the lighter.

Different Methods to Test the Quality of Auto-Darkening Welding Helmet

After different testing methods, you have found this auto-darkening welding helmet is perfect for welding operations. Now it’s time to test the quality of the welding helmets. Here we discuss different methods to test the quality of auto-darkening welding helmets.

Auto Darkening Filter Test

Auto-darkening filter test is imperative to test the quality of the welding helmet. We have covered the auto-darkening filter test in detail. It will help you to get an idea about the welding helmet. This filter works in a way that stops arc flash and also protects the eyes of the welder from harmful rays. Only allow a small amount of light to pass through the lens to see the welding object. With an auto-darkening welding helmet, you don’t need to flip the helmet and increase the productivity of the welder. But you should

Safety Test and Industry Standards

All tests are important but a safety test is vital before choosing any auto-darkening welding helmet. Although all auto-darkening welding helmet meets safety standards, you should ensure that the welding helmet you are going to buy must meet ANSI Z87.1-2003 standards. A standard auto-darkening welding helmet has all these features.

Withstand temperatures ranging from 23 to 130 degrees Fahrenheit.
Filter for infrared rays (IR)
Completely filter ultraviolet rays (UV)
Resistant to small impacts
Data to show durability, strength and effectiveness

There must be a sweatband on the forehead to absorb sweat if it is trickling towards the eyes. Also, check the quality of the band, it should be soft and comfortable for the user. A special type of polycarbonate material is used for making the outer cover for helmets to resist impact, scratches and harmful rays. A special type of glass is used for a filter lens that controls the light passing through it.

Clarity Test of Auto-Darkening Welding Helmet

The clarity test of a welding helmet is imperative because if the clarity of the helmet is not good, a welder can never produce great results. It is a very simple test because you just need to wear a welding helmet and see through the lens. High-quality welding helmets have better clarity than basic ones. Welding helmets with 1/1/1/1 optical clarity have excellent visionary experience. Therefore, keep it in mind while choosing a welding helmet.

Sensitivity and Delay Control Test

There are arc sensors in all auto-darkening welding helmets that help lenses adjust their shades. Before using a welding helmet, make sure to adjust sensitivity and delay controls according to your working condition. Because these two features are imperative for the safety of the welder’s eyes. Make sure that the delay feature is active because it saves welder eyes from the flash.

All welding helmets are highly sensitive so before welding ensure to adjust the sensitivity control according to the lighting condition. Normally, adjust the sensitivity to average so, it works best in minimal and high lighting conditions. Nowadays all welding helmets come with a knob to adjust the sensitivity so, a welder can easily adjust it.

Lens Response Time

A Lens reaction test is vital to check the quality of an auto-darkening welding helmet. It is the time taken by the lens to darken. Ideally, the response time of welding should be 1/2500 seconds. If the lens takes more time to darken, it can cause eye strain to the welder. You can test the reaction time of a welding helmet by different methods. But be careful while testing the response time of the welding lens.

Power Source Test

Most auto-darkening welding helmets come with two power sources, solar panels and lithium batteries. Some welding helmets also come with replaceable batteries. Although it is not easy to test the battery but make sure that these batteries come with a warranty. A welder should also know how to change a battery in a welding helmet. Some high-end welding helmets come with battery indicators. Also, test the solar power source of the welding helmet by going out in sunlight.

Lenses Shade Test

Mostly a welder uses an auto-darkening welding helmet for different metals and multiple operations. Their different methods need different amounts of protection. Therefore, multiple shade range welding helmets are used because they protect in multiple situations. Normally welding helmet lenses have a shade range from nine to thirteen which is enough for multiple welding tasks. A quality welding helmet adjusts its shade according to the operation and protection required.

Conclusion:

Many people want to know how to test an auto-darkening welding helmet so, here we discuss different testing methods in detail. You can test your welding helmet by any method which seems feasible to you. We don’t recommend you to test by an arc because it can cause strain to your eyes.

However, you should go with the Sun test, TV remote test, fluorescent light test or lighter test. While choosing a welding helmet you should also consider the comfort and weight of it. Our advice for all users is that must test their welding helmet before using it for any kind of welding operation.

James

weldinghelmetreviews.com

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