Safety Risks Every Welder Should Be Aware Of

Safety Risks Every Welder Should Be Aware Of

Welding is a hazardous job with very high risks involved. Millions of workers are subjected to safety risks involved in welding. At the same time, we cannot eliminate the welding profession since it is a job that our society needs. We must encourage workers to take as many preventive measures as possible. Providing proper training and educating workers on the safety risks are a couple of ways to equip them to face the dangers of welding.

Informing welders about safety risks is an essential step toward preventing any accidents from taking place. They need to know what to avoid and how to protect themselves from unseen dangers. Every welder should be aware of the risks involved. In this article, we will inform you about safety risks that a welder may potentially have to expose themselves to. Let’s dive in.

1. Confined Space

Working in a confined space is a health hazard. There is a lack of oxygen in the room, followed by the fact that you are working with inert gases while welding. This can be extremely dangerous and a safety hazard. Gasses tend to react with each other and may potentially create harmful chemicals like rust which is why a ventilated environment is crucial.

Oxygen inside tanks and pipes makes it all the riskier. To avoid this, try to find an alternative to working in such spaces. If that is not attainable, use a safety system of work. There are also special welding helmets for tight spaces. It is always recommended to use all safety gears while welding

2. Fire And Explosions

Before you begin welding, you should remove all flammable material from the area you work in, such as wood and fabric. Any hot work executed during welding should be monitored and done very carefully. Although hot work cannot be done anywhere safely and must have a dedicated space, it is possible to keep a close eye on clear inflammable material.

Welders should also monitor hot work until an hour later to ensure no sparks or small flames have been ignited or are on the verge of igniting. Another health hazard under this is the smoke from sparks or hot work executed.

3. Electrical Hazard

Welding naturally requires an electrical circuit as a part of the welding process. Therefore, whenever a welder handles electrical equipment, they may be exposed or at risk of receiving electrical shocks. Electrical circuit breakers can protect welders from getting electrocuted. The welder is responsible for ensuring that the equipment is free from defects.

Welders are also instructed to report any as soon as one is spotted. Avoid welding in damp areas and inside metal structures to decrease the chances of electric shocks. An insulating mat would be helpful in this instance.

4. Physical Hazards

A lot of accidents tend to be the cause of slips and trips. This can also be because of inadequate arrangement or structure of the workplace that can cause a welder to slip and fall. Companies should work towards managing this to minimize or eliminate the risks of tripping over things like wires, imbalanced flooring, etc. It is not costly. It requires a lot of care and monitoring, which is crucial to implement in a welding environment.

Other physical hazards include cuts which are highly common due to the nature of the profession. Crushed toes and crushed fingers also happen a lot because of the involvement of dealing with or carrying heavy objects. You can prevent this by using protective gear or PPE (Personal Protective Equipment) at all times and at all costs.

Conclusion of Safety Risks While Welding:

Welding in a confined space can be dangerous due to the lack of ventilation since there is a dealing of inert gasses, which can make toxic chemicals. There are also huge risks of fire and explosions, especially when you conduct hot work. Since welding requires handling electrical equipment, this increases the chances of getting electrocuted.

Other physical accidents are cuts, burns, slips, and crushed fingers or toes. Therefore, always wear welding gloves and working boots during welding. Being educated on the risks is essential to ensure you minimize the chances of any of these events taking place. We hope this article helped give you enough insight into the safety risks involved in welding. Thank you for reading!

How to Cut Aluminum with a Plasma Cutter: A Complete Guide

How to Cut Aluminum with a Plasma Cutter: A Complete Guide

Cutting metal isn’t easy, and it gets even more challenging when you need to cut through something as tough as aluminum. Thankfully, there are ways to make this much easier without sacrificing quality or strength. Instead of using standard tools like shears or a saw with blades that have a tendency to snap on thin metal sheets, you can use a plasma cutter to even get through thick materials with ease. Here we discuss in detail how to cut aluminum with a plasma cutter. What factors you must consider while plasma cutting?

Plasma cutters are one of the most versatile tools that a mechanic or manufacturer can have in their toolkit. Capable of cutting through almost any metal with ease, plasma cutters can be used for a wide variety of tasks. However, even though they are so versatile, there are still some materials that will give your plasma cutter trouble. 

Plastic and aluminum are two common materials that may cause you problems when cutting with a plasma cutter. While plastic is fairly easy to cut with a hand-held device, aluminum needs special techniques to get the job done safely and efficiently. Below you will find everything you need to know about reducing the risk when working with this tricky material.

What is Plasma Cutting?

Plasma cutting is a process that uses a high-voltage arc to ionize a stream of gas, which then melts and vaporizes the metal being cut. Plasma cutting is a very versatile process that can be used to cut metals of all shapes and sizes. It is commonly used in welding and fabricating applications.

Plasma cutters ionize the atoms in compressed air by heating them to a very high temperature using DC voltage, which results in the formation of a “plasma arc.” This moves through the cutting tip’s small hole, which is typically 0.9 mm to 1.5 mm wide, at a temperature of between 25,000 and 30,000 degrees Fahrenheit.

The tiny plasma jet pushes through, melting the metal, and ejecting the molten metal. When compared to outcomes from oxy-fuel cutting, it is extremely targeted.

What You Need to Know About Cutting Aluminum with a Plasma Cutter

If you’ve ever tried to cut aluminum with a plasma cutter, you know it can be a frustrating experience. The aluminum seems to melt before the cutter can even make a dent. But with the right settings, you can actually cut through aluminum with a plasma cutter – you just need to know how to adjust the settings.

We’ll give you a quick overview of how to cut aluminum with a plasma cutter. We’ll cover the different settings you need to adjust, as well as some tips and tricks to help you get the best results. With this information, you should be able to cut through aluminum like a pro.

There are a few things you need to know before you start cutting aluminum. First, you need to make sure that you are using the correct settings on your plasma cutter. Second, you need to be aware of the fact that aluminum can reflect the cutting torch, so you need to take precautions to avoid injury. Finally, you need to be aware of the fact that aluminum can create a lot of heat when it is being cut, so you need to be careful not to overheat the metal.

Plasma Cutter Safety

When using a plasma cutter, there are a few safety precautions you should take to ensure you don’t injure yourself or damage the equipment. First, always wear an excellent welding helmet or safety glasses to protect your eyes from the bright light given off by the plasma cutter. Second, be sure to wear welding gloves to protect your hands from the heat. Third, make sure the area you’re working in is well ventilated, as the plasma cutter emits fumes that can be harmful if inhaled. And finally, always read the instructions carefully before using the plasma cutter, to ensure you understand how to properly operate the equipment.

Equipment Recommendations

There are a few key things you’ll need in order to do plasma cutting, including a plasma cutter, a power source, and a metal table. You’ll also need some sort of personal protective equipment. Most welders use the best welding mask and welding jeans for their protection.

As for the plasma cutter, we recommend getting a cutter that is at least 40 amps. Anything less than that will likely be too weak to cut through thicker materials. For the power source, you can use either an AC or DC power source. AC is usually cheaper, but DC has a steadier power output, which can be helpful when cutting through tougher materials.

As for the metal table, you can either buy one or build one yourself. If you’re going to be doing a lot of plasma cutting, we recommend buying a table for plasma cutting. But if you’re just starting out or rarely do such work. It’s not mandatory for you.

Choosing an Aluminum Cutting Process

There are a variety of aluminum cutting processes available, and each has its own advantages and disadvantages. The best way to choose an aluminum cutting process is to first understand the different options and then decide which one is best suited for your specific project. Here is a quick overview of the most common aluminum cutting processes:

Waterjet cutting: Waterjet cutting is a popular choice for aluminum cutting because it is very precise and can be used to cut very intricate shapes. The downside of waterjet cutting is that it is slower than other methods and can be costly.

Laser cutting: Laser cutting is a fast and precise aluminum cutting method that can be used for a variety of projects. However, laser cutting can be expensive and is not always the best choice for thicker aluminum pieces.

Using a Hookless Cord and Hanger

Most plasma cutting machines come with a hook on the end of the power cord so that you can hang the machine from a hook on the wall or elsewhere. However, some people find that using a hookless cord and hanger is a better option.

There are a few advantages to using a hookless cord and hanger. First, it can be easier to set up and take down. Second, it can be more comfortable to use, since you don’t have to worry about the hook digging into your back or shoulders. Finally, it can be more versatile, since you can use it in a variety of different positions.

If you’re considering using a hookless cord and hanger for your plasma cutting machine, there are a few things you should keep in mind. First, make sure that the hanger is rated for the machine’s amp.

Using an Oxygen Process

Plasma cutting is a process that uses a stream of hot plasma to cut through materials. This process is typically used to cut through metals, but it can also be used to cut through other materials like wood and acrylic.

One of the benefits of using an oxygen plasma process in plasma cutting is that it can help to improve the quality of the cut. Oxygen plasma cutting produces a cleaner, more precise cut than other methods of plasma cutting. Additionally, the use of oxygen in the plasma cutting process can help to extend the life of the cutting equipment.

Grind the Edges

Plasma cutting is a great way to quickly and easily cut metal. But if you want a clean, professional-looking edge, you’ll need to take a few extra steps. Here’s a quick guide on how to grind the edges of your plasma-cut metal for a smooth, finished look.

First, start by setting up your work area. You’ll need a grinder, a dust mask, safety glasses, and a few other tools. Next, prep your metal by cleaning it and removing any burrs or sharp edges. Once your metal is ready, start grinding the edges in a slow, steady motion. Be careful not to overheat the metal, and make sure to wear your safety gear while you work. With a little time and effort, you can create beautiful, smooth edges on your plasma-cut metal. So get started

Plasma Cutting Complete Setup

Now you know all about plasma cutting, it’s time to learn how to set up and operate your machine safely. You’ll need to choose a location and set up your machine according to your needs. Set up your metal table in a well-ventilated space (like a garage or storage space), and make sure it won’t get cluttered with lint or debris. After that, you’re ready to get to work.

To set up your plasma cutter, simply attach the resistors and power cord to the machine, then screw in the cylinder headpiece. Next, attach the protective nozzle cover plate to the cylinder head, and make sure to tighten it securely. Now you’re ready to start plasma cutting.

To begin plasma cutting, make sure that the air intake is fully open, and then plug your plasma cutter into the power source. If your plasma cutter only comes with an AC power source, plug in your machine to an outlet that is controlled by a single switch (so it doesn’t get turned off accidentally). If your plasma cutter comes with a DC power source, you can use a simple battery charger to power your machine.

Once you’ve set up your plasma cutter, it’s time to fire up the machine. Press the button on the side of the machine to turn it on, wait for it to warm up, and then reach in and turn off the air intake.

7 Best Welding Boots for Welders | Welding Work Boots

7 Best Welding Boots for Welders | Welding Work Boots

Certain radiations, such as ultraviolet or IR radiations, are emitted during welding that can harm your health and lead to mild to severe conditions. That’s why welders must have to wear welding boots. Welding boots were designed for safety purposes. Protective and safety boots are essential to ensure safe and healthy feet during welding. Thousands of boots are available in the industry market. From which, non-conductive boots are recommended for welders.

Welding is a dangerous job, where you have to deal with fire and hot matters. Burns are the most typical welding injury. They are caused by a lack of improper personal protective equipment (PPE). That’s why it is recommended for the welder to wear proper welder boots. The welder should also use top welding gloves, welding pants, jackets and all other necessary PPE. Some comfortable and top-rated best welding boots are available, from which you can choose the best work boots for welders. Let’s get started with the 7 best welder boots.

Timberland PRO MetGuard Steel- Toe Boot

Timberland is a well-known welding shoe-making brand that has been standing in the industry for years. The Timberland PRO Men 53530 welding boots are preferable and reliable because of their demanding features. It comes in black-colored leather along with the imported quality rubber sole. 

The Timberland Pro Met-guard boots are made with 100% of leather. Its superior met-guard protects the laces from the inevitable sparks of welding. Its met-guard also saves the strong bones of your feet against hazards such as dropping heavy objects while welding. Moreover, it can cover your ankle easily to reduce foot injuries.

The Timberland PRO shoes for welders are a fully waterproof pair of boots made to endure the harsh conditions of welding industries. It has a superb rubber outsole that is abrasion-slip- and oil resistant to keep your feet safe and comfortable. The stitching is done with Kevlar thread that is completely reliable for welders. The outsole of these best welding boots has been specifically made to withstand contact with hot surfaces, which is an essential plus for welders’ boots.

Pros & Cons

  • Waterproof Leather
  • Made of rubber
  • Abrasion, slip, and oil-resistant rubber outsole
  • Protection is low
  • Laces come out quickly

Irish Setter Men’s 83906 Wellington Steel Toe Work Boot

The Irish Setter Men’s 83906 Wellington is a styling steel toe welding boot made of 100% leather with a rubber sole. It is a waterproof boot that uses the Stable Flex manufacturing technology and provides excellent flexibility, which is unique to the Irish setter brand.

These shoes for welders are made to be ultra-dry due to the waterproof leather. The specialized lining uses antimicrobial treatment to ensure the boot remains dry, clean, comfortable, and freshly scented during your welding time. It is too comfy, so welder boots allowed us to wear them for long hours without getting any moisture and irritation.

The size of the boot opening is nearly suitable, around 15.5 inches. Heavy falling or dropped objects and vehicles in motion are work hazards. The sole is made in such a way that reduces electrical hazards contact and works as a secondary source of protection. The heal measures around 1.5 inches with a shaft length of 11.5 inches.  Most of the welders require protective footwear then; this one indeed just makes good sense.

Pros & Cons

  • Ultra dry moisture
  • Durable and safe
  • Electrical hazards protector
  • Fully resistant to high temperatures
  • Not much comfortable

Ariat men’s Workhog H2o Work Boot

The ARIAT welding boots provide maximum protection and reliability to heavy-duty welders. Heavy-duty welders need boots that are easy to wear without fatigue, sweating, and pain. Then, this Workhog H2o work welding boot must be a good one.

The ARIAT work boots have a soft round toe that increases safety and superior stability. It is designed for maximum comfort and support for those demanding days at work. It also has a waterproof membrane that keeps your feet dry and warm and ensures excellent performance in wet environments.

It has both oil and slip resistance, and the 90-degree heel gives you added support. They can be easily pulled on and off and always keep the welder’s feet cozy in outdoor conditions. The boots opening measures of the welding work boats around 2.5 inches. The shaft measures approximately 10 inches, while the Platform measures about 0.5 inches. Its quality is of high-tech fabric, which ensures that they perform perfectly no matter what.

These best welding boots are for the hard-working man as it provides maximum support and traction on any terrain without sacrificing comfort. The combination of the lightweight, cushioning EVA midsole. The outsole featured in ARIAT boots provides the ultimate combination of comfort and durability. The ARIAT Men’s WorkHog Work Boot will be perfect if your job requires you to be on your feet for extended durations as it reduces foot fatigue. 

Pros & Cons

  • Duration outsole
  • Easy to wear
  • Flexible
  • Hard sole

Justin Boots Men’s Ropers Equestrian Boot

Justin Boots began in 1879 when H.J. Justin moved to Spanish Fort, Texas, to become a boot repairman. This is why Justin Boots has been crowned the. Standard of the West since 1879. The Justin men’s roper boots have been handcrafted in the USA and are loved by welders worldwide because of their superior support and comfort.

This Justin boot is entirely made of leather. Even the sole of the welder boot is also formed by leather, which increases its quality. It has a roper toe and a J-Flex comfort system insole that ensures comfort enough to wear all day long within the workplace without fearing hurting feet at the end of the day. The breathable materials used will also keep your feet fresh and cool no matter where you are. It is essential for all welders, as their work often develops in hot environments.

The shaft and platform measurement of these welding work boots is 10.75 and 0.25 inches. These best welding boots are designed in a western style. Also, long enough to protect your feet from injuries. These Justin Boots Men’s ropers equestrian boots are available in multiple sizes and colors, with boots around 13.75 inches.

Pros & Cons

  • Good fit
  • Shiny material.

  • Sometimes the leather is wrinkled.

Cat Footwear Men’s Revolver Pull-on Steel Toe Construction Boot

Caterpillar brand is known for designing high-quality welder boots. However, the Men’s Revolver Pull-on Steel Toe Construction Boot differs slightly from the details. These boots are comfortable and durable, but still, it doesn’t get a part in the welder’s wishlist. They lack the arch support necessary for a comfy work boot and must be maintained with oil to ensure the quality lasts. It is made up of 100% Leather, which is Imported. It has a Rubber sole that slightly distressed steel-toe boot in a full-grain leather construction. Moreover, Dual pull handles with a contrast logo patch and a Slip-resistant outsole.

They are electrically safe and have good slip resistance with the rubber soles, but we don’t like the PVC midsoles as they don’t seem to last as long as other welding boots. The dry and durable best welding boots aren’t always necessary for welding boots, but it does help when you’re working outside for hours or in places on site where you’re exposed to water.

Pros & Cons

  • Full-grain leather
  • Water-resistant and comfortable
  • Steel toe caps
  • Nylon mesh lining
  • Lack of arch support

Thorogood American Heritage 8″ Steel Toe Work Boots for Men 

Thorogood focused on craftsmanship, innovation, and comfort while recognizing the importance of footwear to your livelihood and getting the job done. It made job-fitted best welding work boots mainly for welding purposes. It also offers extended sizes, metatarsal guards, and styles ranging from lace-to-toe, side zip, and wellington footwear to further your needs.

Thorogood American Heritage 8″ welding boots are comfortable and hold up to punishing jobs. it is durable and the Shaft measures approximately Mid-Calf from arch. These Thorogood American Heritage 8″ welding boots are made of full grain leather and have synthetic soles. The steel toe cap inside it Meets ASTM F2413-18 safety toe standards. It also has a max wear wedge slip resistance outsole. It is equipped with a shock absorption footbed. Like the person who wears the best work boots for welders, these boots would be up to the task. its airy material allows your feet to remain dry, cool and sparks-free.

Pros & Cons

  • Steel toe cap
  • Welt construction
  • No metatarsal guard expensive

Timberland PRO Men’s 6-Inch Boondock Comp Toe

Timberland PRO Men’s 6-inches Boondock Toe is one of the high-rated and best welding boots. It is made of 100% Leather imported and has a synthetic sole that makes it the best welding boots. Its Shaft measures approximately 6.5 from the arch, with the boot opening measuring about 10.5 around. The PRO Men’s 6-inches Boondock Toe is Reliable as well as durable. These best welding boots are slip, oil- and abrasion-resistant.

Moreover, Its anti-fatigue technology is a comfort system designed with shock-absorbing, geometrical technology that returns energy and comfort to the feet while welding. We reinforce Boondock men’s waterproof work boots for welders with Ever-Guard leather and rubber toe protectors for abrasion-resistant performance.

Its steel-toe and soft-toad shoes for welders enhance the work performance along with comfort & style. Timberland PRO completes the needs of those who work on the timeline. It then develops solutions that deliver ultimate comfort, durability & protection all day long from welder boots & shoes to anti-fatigue insoles Premium waterproof Leather with waterproof membrane.

Pros & Cons

  • Waterproof Leather
  • Electrical hazard safety ratings
  • Antimicrobial odor control
  • No metatarsal guard for laces


Can welding boots melt in high heat?

Welding work boots are made of heat-resistant material. It is mainly produced by leather, which works as a barrier against heat. Non-conductive boots are recommended to weld at high temperatures. It may get holes sometimes but never melts your welding boot. 

Is it safe to weld without a welding boot? 

Welding is risky labor that demands safety as a priority. It is a play with fire sparks that can burn your skin. Welding boots protect the welder’s feet from injuries and burns. So, it is completely prohibited to weld without wearing our best welding boots.


Here, we have discussed the top 7 Best Welding Boots for Welders. Among these, you can buy anyone to weld any goods. Purchasing safe and best work boots for welders according to requirements is hard but keep yourself safe during welding. All the discussed boots provide safety for feet during welding, which produces radiation. Due to these radiations, the burning of feet and toes occurs if there is a lack of improper personal protective equipment (PPE).

Make sure to check a few factors, including rating, and average rate, before going to purchase. For newbies, I recommend you go with Timberland PRO MetGuard 53530 Steel-Toe Boot. It is a well-known shoe for welder made of rubber sole and preferable because of its demanding features. The average rate of this boot is $159.92 – $222.81, which is okay to start a career. It is considered the best boot due to its Waterproof Leather, Abrasion, slip, and oil-resistant rubber outsole. It is also electrically safe and water resistant. These factors will surely help you to increase the work speed and quality.

Why is Underwater Welding so Dangerous – Underwater Life

Why is Underwater Welding so Dangerous – Underwater Life

Underwater welding is a well-paid profession. It provides welders the opportunity to travel and adventure in the world. But it’s one of the most dangerous jobs around the globe. Many people don’t know why is underwater welding so dangerous, you can get an idea from the death rate of underwater welders. Underwater welders face various risks due to operating operations in cold, deep, and dark places. The injuries often lead to long-term disabilities and even cause death.

Underwater welding plays an active role in the maintenance and repair of fully or partially submerged marine structures and vessels. According to commercial divers and data from the world, underwater welders make money about $53,990 per year or $25.96 per hour. An annual income of an underwater welder ranges from $25,000 to $80,000. Here you can get the complete details of how much underwater welders make.

Also, keep in mind that most underwater welders did their job for 10 to 15 years on a commercial basis. There are many reasons behind it. Sometimes, they are affected by diseases by spending long hours in the deep sea. 

Why is Underwater Welding so Dangerous?

There are many reasons why underwater welding is a dangerous occupation. Welding in the bottom of the sea produces pressurized oxygen and hydrogen gas. There are huge chances of lethal explosion when both gases combine in concentrated amounts. Many underwater welders work hundreds of feet below sea level. Moreover, they have to face immense pressure at such depth of water in the sea.

There are also many other factors that make underwater welding dangerous, therefore it will lead you to think about it before adopting this profession. Before choosing underwater welding, you must know the life expectancy of underwater welders. Because it will help you to get a clear idea of whether it is the right profession for you or not. One thing that is vital for underwater is that they need to be very skillful at diving and welding. 

Underwater welding is considered a unique and rewarding profession, but it involves many risks. You can get an idea by underwater welders’ lifespan. According to US statistics, the underwater welder death rate is terrifying – almost one in six welders dies on the job (15%). From this, you can get an idea of how dangerous is an underwater welder job. Many other studies that were carried out in the US reveal that underwater welding is the most dangerous and deadly occupation.

What is the Life Expectancy of Underwater Welders?

Underwater welding is one of the riskiest works on earth. Therefore, underwater welders have a short life expectancy. Underwater welding may sound easy to outsiders, but an underwater welder knows how difficult it is. An underwater welding job can be risky work if you don’t have safety gears and complete knowledge about it. According to recent research, the average age of underwater welders is 35 to 40 years. 

The two most important variables of keeping welder-divers safe include proper training and safety regulations. We know that commercial diving is a dangerous profession.  But it’s necessary, just like topside construction. In 2014, the United States industry report was published and it showed that underwater welding is a risky occupation.

Underwater Welding Death Rate

Industry reports show that the underwater welding death rate has a high fatality rate estimated to be around 15%, making it 1000 times more dangerous than working as a police officer. That does not include the severe and permanent injuries the workers suffer. Underwater welding jobs offer the most attractive salaries because the field of work is inherently dangerous, with welders facing long-term health issues and injuries.

According to Occupational Safety and Health Administration (OSHA), the U.S records an average of 6 to 13 commercial dive fatalities every year. From these stats, you can get an idea about the life expectancy of underwater welders. I hope now you have a clear understanding of why underwater welding is more dangerous than other welding operations.

Risk of Underwater Welding

There are many risks associated with underwater welding, but here we mention some top of the risks that underwater has to face in their profession.

Risk as a Commercial Diver

Commercial divers are exposed not only to the possibility of drowning but also to a variety of occupational safety and health hazards such as respiratory and circulatory risks, hypothermia, low visibility, and physical injury from the operation of heavy equipment underwater. These are some of the reasons why underwater welding is so dangerous.

The most common injuries and causes of death were drowning or asphyxia due to inhalation of water, air embolism, and cardiac events. There are several other dangers also, some of which might be deadly, while others could have long-term consequences.


Drowning can occur if an underwater welder’s gear component fails. Another cause of drowning is the flooding of the underwater welding helmet or the band mask. There are several other reasons behind the low life expectancy of the underwater welder. Divers may experience health issues that leave them unable to realize when they are in danger or being the victim of failed or damaged equipment. 

Wildlife Attacks

Even though underwater welders are rarely attacked by wildlife. But there is a possibility of encounters with sharks and other sea creatures that might be deadly. So, it is vital for an underwater welder to keep all safety equipment with him. 


When the body is subjected to a low temperature underwater, the cold water conducts heat away from the body. The loss of heat can cause organ failure if the body remains cold for too long. Wearing a proper underwater dress protects the body from these exposures. 

Electrocution During Underwater Welding

For underwater welding, most operators used heavy welding equipment and flame. Therefore, there are huge chances of electric shock. Electrocution is another type of accident that may happen during underwater welding. Water provides little resistance to electricity. In this way, current flows freely from ungrounded sources. The welding arc may be unstable and uneven in freshwater and doesn’t make contact with the metal when wielded.

The risk of electric shock is significant if an unskilled diver is dealing with the arc. The workers who work in shallower water face less risk than those who work in deeper water. Therefore, it is recommended to use proper equipment while underwater welding, such as double pull switches, waterproof electrodes, etc. The most important thing before driving is that equipment should be used and tested. These safety measures help to increase underwater welders’ lifespan.

Risk of an Explosion 

The configuration of gaseous pockets from combining oxygen and hydrogen gases can lead to an explosion. These pockets create a sound that oxygen and hydrogen accumulate with each other. In this situation, a welder needs to find the location from where the gases are coming. Immediately stop working on it and move himself to a secure place

Here are some rules to save from explosion 

  • If possible, weld from highest to lowest point
  • In a gaseous environment, electrodes exceed ten thousand degrees Fahrenheit and explosives may occur if it sparks.
  • Look at those parts where gas is overhead and needed, use a vent tube to the surface.

Environmental Hazards

 While doing the operation, underwater welding affects the sea ecosystem in many ways. It involves 

  • Surges in a wave movement.
  • Rough water conditions
  • Poor visibility caused by water conditions 
  • Strong currents.

Some of the deepest depths underwater may be down to 2500m. This depth may expose the divers to a host of potential like

  • Nitrogen narcosis 
  • Hypothermia 
  • Increase in air consumption 
  • Decompression sickness 
  • Reduced visibility
  • Slower buoyancy compensator response

Decompression Sickness

The partial pressure of the nitrogen in breathing gets hired, when the wielder goes down underwater. The human body doesn’t use metabolic activities, so the gas is saturated as tissue. The welder ascends quickly from high-end to low-end pressure. The nitrogen comes out from the tissue. This can cause bubbles into the tissue and chunk the vessel of blood and may lead to death or paralysis attack. When the diver ascends to the surface too quickly, this condition may occur to avoid these conditions.

Underwater Welding Process

In underwater welding, the process usually refers to the wet welding capability where no barrier cuts the welding area from the water. It is also known as submerged in the water of the welding arc. During installation, pipelines, drilling rigs, Normal usage, and collision are unpredictable. Any repair work is required by using underwater welding due to any failure of the element. Underwater welding is difficult because defects are difficult to detect.

The welder maintains the following parameter for the upcoming welding 

  • Maintain the length of the cable.
  • Read the voltage of the open and closed circuit from the voltmeter.
  • Read the welding amperage from the tong meter.


Underwater welding is a very difficult and dangerous occupation. It provides the opportunity for travel and decent wages.  Mostly it causes death, it is perfect only for those who are heavily skilled in this field. There are many causes of death during underwater welding but drowning and electrocution are the main causes of death.  The death rate in underwater welding is around 15%. I hope now you a clear idea of why is underwater welding so dangerous.

Therefore before choosing this occupation, you must know how dangerous is underwater welding. If you agree to take a risk in life, you can earn a lot of bucks. It is always recommended to go through proper training. It is always recommended to use a top-quality underwater welding helmet and other safety gear. Because safety equipments are vital for all kind of welding operations, especially for underwater welding. 


Is underwater welding the most dangerous job?

Yes, it is a dangerous and deadly occupation. The death rate for underwater welding is around 15% per year.

Is it possible to die while welding underwater?

Yes, there are huge chances of death while underwater welding The most common cause of death is electrocution and drowning.

What is the leading cause of death while underwater welding?

The main causes of death are drowning, explosion, and electrocution. Most underwater welders die due to these reasons.


The 8 Best Welding Jackets | Reviews and Top Picks of 2022

The 8 Best Welding Jackets | Reviews and Top Picks of 2022

A welding jacket works as safety gear for a welder. Although it is not as important as a good welding helmet, but no one can deny its importance while welding. Ultraviolet and Infrared radiations emit while welding. It can harm your health and lead to burning, infection or skin cancer. That’s why it is recommended for welders to wear safety jackets.

Wearing a comfortable welding jacket can protect you from burns and sparks. Because these are made of fire-resistant and thermally insulating materials that are too high in demand. After proper testing and usage here we review the top 9 welding jackets. You can choose the best one according to your needs. Let’s get started with the best jacket reviews.

Miller Electric Men’s Classic Welding Jacket

Miller Electric provides a high-quality welding jacket. It offers excellent protection and durability and is viewed as the best product for hot welders. This miller electric men’s classic jacket is made of 88% cotton and 12% nylon material that you can quickly wear for long times or heavy-duty tasks, even in summers. That’s why It is known as the best welding jacket for summers.

It provides extra neck protection and a fold-in strap cuff along the inside pocket. The welding jacket comes in navy and is a large size with 50 inches chest, 34 inches sleeves, and 30 inches length. It is imported from Mexico and is light in weight. Moreover, it comes with a snap button closure and snug-fit wrists, and its lightweight feature makes it more durable. 

This welding jacket is perfect for trainers and job holders but not recommended for heavy-duty welders. If you’re a heavy-duty welder, it is not a good option.

Pros & Cons

  • Durable
  • Inexpensive
  • Comfortable neck collar
  • Great protector and lightweight
  • High fire sparks may burn it
  • They are not recommended for professionals

Hobart 770569 Flame Retardant Cotton Welding Jacket

The Hobart 770669 flame retardant cotton welding jacket has excellent size and quality. It is made of 100% pure cotton with an anti-mildew and anti-static coating to increase longevity. This product is designed to make comfort a priority. Also, its lightweight and durable feature made it easy to wear for welders, even for a whole day in summer. Hobart is also an excellent brand that makes the best welding jackets for hot weather and many other welding gears.

Hobart welding jacket provides adjustable cuffs and a stand-up neck collar for extra protection. It blocks sparks, splatters, and fires from getting in, making it the best welding jacket for summers. The flame retardant cotton facilitates the welder with excellent airflow. This welding jacket comes in dark grey color and in various sizes. 

This Hobart welding jacket has excellent features and the great thing is that its price is not too high. Therefore it is an excellent choice for professionals and beginners to work safely with excellent protection. 

Pros & Cons

  • Low price
  • Minimalist design
  • Comfortable to wear
  • Can get a hole in heavy-duty welding or challenging tasks

Leaseek Leather Welding Jacket

Leaseek welding jackets are designed for heavy-duty professionals that provide maximum protection. It is made of heavy-duty cowhide leather that can make it fireproof. This leather welding jacket is sewed by a strong kevlar thread that allows you to handle every welding task. Leaseek welding jacket is heat resistant, and if any spark of fire falls on the jacket, it’ll not leave any mark. 

The jacket buttons are made of heavy-weight metal and come with two pockets. Both sleeves have pockets convenient for welders to put their tools in. The leather material is probably hot. The manufacturer made it a breathable welding jacket with an open back to cool you in the hot climate.

This welding jacket can also be used for multi-tasks and every kind of welding. You can also select the size according to your need. Most professionals who deal with complex and challenging tasks use this best leather welding jacket.

Pros & Cons

  • Open back
  • Adjustable neck, cuff, and waist
  • Durable and long-lasting
  • Cowhide smell emits when you open the package

Revco BXRB9C-L BSX Stryker FR Welding Jacket

Revco welding jacket provides good protection with its flame-resistant technology. It is made of cotton fabric with reliable stitching. This cotton material welding jacket is best for hot weather. It is designed by taking a view on trendy designs and comfortable fitting. Its thin but protective material allows you to wear it on every job.

It provides some extra protection with a long collar and dual scribe. The extended collar protects your neck area from burning. However, the extended front length and adjustable waist straps and tabs allow you to enjoy a comfortable fit. The welder can purchase his desirable size with long sleeves. It is available in blue and black with a weight of 1.9 pounds. The additional inside pockets are designed for tool safety so the welder can focus on his task. This is an excellent welding jacket for learners and regular duty workers.

Pros & Cons

  • Adjustable straps
  • Flame resistance cotton
  • Blue color contact fire resistant
  • Quality is not reliable for heavy-duty welders

BSX BX9C Black W/Red Flames Cotton Welding Jacket

REVCO BSX BX9C welding jacket provides tremendous reliability for professionals. This product is designed for heavy-duty welders. It is made of fire-resistant cotton material along the high collar neck and long sleeves that feel safe while working in solid heat.

This welding jacket comprises 88% cotton and 12% nylon. It is also heat-resistant and has 9 oz. weight. The black and red lines on the jacket make it more presentable. It also has adjustable straps and an extended front length, allowing you to adjust quickly in heavy-duty tasks. 

This BSX BX9C welding jacket allows you to wear it for a whole day without getting any sweating and irritation. Shortly, this best welding jacket for summer is highly recommended for professional welders to try at least once in their career.

Pros & Cons

  • Cool layout
  • Comfortable
  • Fire resistant and protective material
  • I need to buy a larger size to get a great fit

Black Stallion FN9-30C Welding Jacket 

The Black Stallion is considered a well-known brand in the welding industry. It provides excellent features that make it reliable to use by welders. It is made of breathable cotton material that makes you cool even working in a warm atmosphere. Also, it is available in various sizes, allowing you to pick the desirable size.

Its fire-resistant feature stops the heat sparks to damage cloth or skin. The extended collar, snap wrist, and front closure works as a safeguard for your body. It also has six convenient buttons made of high quality along the inside pockets. The pocket length is 30 inches which is used to store necessary welding items. 

Its lightweight and durable quality make it flexible. Also, it allows you to wear it for any climate as it has a breathable welding jacket feature. This product is too good to wear for both beginners and professionals.

Pros & Cons

  • Various sizes
  • Great protection
  • Relaxed and easy to move
  • Preferable for lightweight tasks

Caiman Black Boarhide Welding Jacket

Except for all the cotton and cowhide material, this caiman black boarhide best welding jacket is made of pigskin leather. It is designed to be used by heavy-duty professionals as it works as a high heat resistor. The material is cooler and 15% lightweight as compared to cowhide leather.

The stitching of this best welding jacket done by Keller is a heatproof material and doesn’t get your coat damaged easily. It is much elastic and provides excellent comfort to welders, including superior cuts, abrasions, and heat absorption technology. 

The average length of the jacket is 30 inches, along the inside pocket to put some stuff. Moreover, it provides lined shoulders and sleeves with vented underarms and back. This Caiman Black Boarhide is rarely found because of its different material and is preferably used by professionals who have to deal with heat and heavy-duty tasks.

Pros & Cons

  • Durability
  • Large pockets
  • Heat absorption quality
  • Leather gets dry
  • The size might not be perfect

QeeLink’s Heavy-Duty Leather Welding Jacket

This product is specially designed for heavy-duty welders dealing with multiple complicated tasks in the industry. It is made of cowhide leather along with flame-resistant cotton. The front of this best welding jacket is purely made of leather as most of the work and safety are required on the front area. Instead, the back is breathable cotton that keeps you cool even in heated weather.

The stitching is done with Kevlar thread which increases its durability and prevents damage. QeeLink’s welding jacket comes with two large and two small pockets on sleeves that the welder can use to store some stuff. Moreover, it provides adjustable collars with long sleeves. It is a lightweight product with reinforced buttons with red and black color combinations.

This welding jacket has the best reviews and is considered an excellent breathable welding jacket. Every kind of welder can use it. You can also purchase and use it for any other type of task. There are also some excellent quality leather welding helmets in the industry. Because of their small size, such kind of welding helmets are the best for welding in confined spaces.

Pros & Cons

  • Kevlar stitching
  • Leather front
  • Breathable back
  • Storage space
  • It’s a bit heavy
  • Bit smell releases after opening a package


What would be the best material for a welding jacket?

Welding Jacket material mainly depends on the work you are doing. Leather will be the right choice if you are a heavy-duty welder. The best leather welding jackets have density, thickness, protection, and fire sparks resistance technology. Instead, if you have to deal with lightweight and straightforward welding, you can also go ahead with welding jackets made of cotton.

How to select the right welding jacket size?

Picking up the right size for your best welding jacket can be difficult when the seller doesn’t mention the size dimensions. The general measures are divided into small, medium, large, and extra-large. Small has 36 – 38, medium has 40 – 42, large has 44 – 46, and XL has 48 – 50 chest size. The recommendation from my side is to purchase a bigger size to get a great fit along comfort level, and most welders do this.

How can I clean my welding jacket?

Some people believe that washing or cleaning the best welding jacket means destroying it. No, it is not true at all. You only have to adopt the right way of cleaning. Regular wash damages your leather jacket. Instead, you can wash it monthly using detergent, rug cleaner, or soap. Rather, cotton and nylon jackets do not have such restrictions. After washing, you can dry it with a cloth dryer but at a low speed.

How long do welding jackets last?

The life of the best welding jacket depends on its quality and how you use and care about it. If you’re a regular worker, your welding jackets need extra care. Also, the best leather welding jackets remain for comparatively longer. The average life of a welding jacket is 3 to 5 years. It can be live more or less depending upon the quality and usage. Moreover, you should also upgrade your jacket quality according to your work type.


Welding is not an easy job because of its hazards. That’s why welders must have to follow the safety requirement. Although heat welding is not as dangerous as underwater welding. You can get the idea by checking the death rate for underwater welders. In normal welding operations, wearing the best welding jackets reduced the risk of heat sparks, electric shocks, and harmful UV and IR radiations.

The welding jacket defends your arms, body, neck, and skin from damage. While selecting a welding jacket, make sure to purchase one with comfortable material along with breathability. For beginners, purchasing the best welding jacket made of cotton and nylon is recommended. It will be cheaper and reliable but not durable for heavy-duty tasks. Miller electric and Hobart provide well-designed and affordable welding jackets.

Similarly, if you are a heavy-duty welder or have to serve most of your duties in incredibly heat industries, you must go ahead with Qeelink’s leather welding jacket. It will be expensive, durable, and more reliable to deal with any challenging task.

In case of a welding jacket or any other product, make sure you choose the right size. Read all the specifications and reviews before buying any product. You can choose a perfect welding jacket for yourself by keeping all the factors in mind, so ultimately help you weld fearlessly.

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