How to Charge a Solar Welding Helmet – Complete Guide

How to Charge a Solar Welding Helmet – Complete Guide

Whether the world has developed with new inventions and dimensions, there is a big issue related to electricity storage. A solar panel system is a great way to store electricity naturally. To conserve resources and utilize more solar-powered equipment and devices, use a solar welding helmet. It can reduce the power that you utilize and also it can be a handy useful tool. You should also know how to test an auto-darkening welding helmet. It will help you to get a clear idea about welding helmet batteries.

Solar welding helmets are popular because they are eco-friendly, inexpensive and give tremendous rendition too. Therefore, nearly every welder is struggling to buy and use solar welding helmets. Even solar welding helmets have batteries in case of essential energy if required. But welders need to understand how to charge a solar welding helmet to take the greatest benefits during the welding procedure and also to secure more power in it for further use.

What is a Solar Welding Helmet?

A solar welding helmet is a tool that every welder uses to safeguard from the Ultra Violet lights emitted from the welding bend. It fulfills all requirements to conserve power because of its solar technology. It has inbuilt batteries that depend on solar energy. The solar welding helmet gadget secures by activating automatically, whenever you begin the welding procedure. A solar welding helmet prevents UV radiation from reaching your eyes directly. Hence, it is important to know how to charge a solar welding helmet to achieve favorable performance.

Importance of Solar Welding Helmet

It is significant to use a welding helmet whenever you are operating with metal to weld in this way. Because the debris you get from welding got harmed or burned, it can also damage your eyesight. Because it emitted harmful light from the flames. So, to avoid these issues faced during welding that cause health problems, we used a welding helmet. If you work in enclosed places or such areas where you work, the energy stored through solar automatically by the batteries enables you to continue working by welding a helmet.

Working of a Solar Welding Helmet

Welding helmets have solar power batteries that provide the helmet with extra power and stored electricity from the sun. When the sun rays catch up with the photovoltaic cells, it retains all the power and charges the batteries built in the helmet. Therefore, batteries secure the energy that the welder required in the shortage of sunlight rays is used when needed. Welders only want to confirm how to charge a solar-powered welding helmet’s batteries if they get the exposure of sun to the device.

Because of new inventions, nowadays automatic-darkening solar is constructed to power the cover firstly when you start the welding bend process. Once your welding arc is generated, the Ultraviolet rays of light charge the solar panel of the welding cover further than used for all the electronics. Therefore, if you get a charge, you cannot perform to weld in the sun.

To check if your solar-powered welding helmet does it work properly, wear your helmet and move outdoors under the sun and stand for a few minutes. The sensors face the sun and their ultraviolet rays reach it, the lens becomes dark. This is an indication that you have a good helmet.

Few Ways How to Charge a Solar Welding Helmet

It is necessary to know how to charge a solar welding helmet. Because the way they charge those helmets is a bit different from other batteries. Here we will describe the procedure of charging by following to charge your solar welding helmet appropriately.

  • The first method that you can charge the welding helmet is to put it outside to catch the sunlight that will charge your helmet.
  • Another aspect to charge your battery is to use the additional battery inside it your helmet when utilizing solar energy.
  • You must fully charge your welding helmet rechargeable batteries every time before using it.
  • Whenever you buy a new solar-powered welding helmet, make sure to properly notice the setting preferences to monitor the helmet perfectly.
  • If your helmet is not turning on either you should be recharged by a solar panel, you should need to change the battery of the welding helmet.
  • If your solar welding helmet is not utilized frequently, you should always conserve it near a sunny place but not place it under direct sunlight.
  • After using the solar-powered welding helmet every time, put it under the sunlight. It enables us to recharge the batteries and prepare for the next use.
  • Always buy those helmets that have both aspects, like solar-powered systems and batteries too.
  • Ensure to search for the best manual holder and obtain the required battery.
  • If you are not able to know how to charge a solar welding helmet or if you try all aspects that are utilized to charge these helmets, change your batteries with another battery.
  • By protecting and overlooking your solar-powered welding helmet you can use at least eight to ten years. To enhance your solar helmet, it is necessary to use the sensors, battery and lens to be good quality.
  • It is a great way to secure economically if you maintain your solar welding helmet battery. Because the solar cells are performing all the heavy processes.

Advantages of Solar Welding Helmet

There are lots of benefits of solar welding helmets. Here we discuss some of it.

  • The solar-powered welding helmets use sunlight rays for charging their energy and start working again. On the other hand, if you are using an electric power welding helmet, it is necessary to charge with electricity.
  • The welder charges their solar-powered helmet at any time because there is sunlight provided.
  • In case the batteries quit working it is easy to retain again.
  • Batteries for solar welding helmets are accessible at a reasonable price and save the welder from the difficulty of purchasing other equipment.
  • The solar-powered welding helmet batteries should not be wasted rapidly and also it is more durable too.
  • The Ultraviolet lights automatically charge the batteries, if the welder operates a welding process in spots where sunlight is not reached. So, the solar cells charge the equipment without any hassle.
  • The most flexible solar-powered welding helmet is helpful for welders because it can easily handle if they work outside or inside. The sun rays constantly charge during welding and keep them running.
  • The solar-powered welding helmet automatically turns it on or off when required. It has no switch and keeps its function all the time because of solar-powered batteries.
  • When the solar-powered welding helmet is not working, it will be automatically shut off and conserve its battery life.
  • And also, it automatically turns on after catching a glimpse of the welding bend.
  • It also protects against battery damage in case you forget to turn the welding helmet off because it functions automatically.

Disadvantages of Solar Welding Helmet

There are not many disadvantages of solar welding helmets. If you are concerned about how to charge a solar welding helmet without retaining another replaceable battery inside, it cannot work for an extra period. A solar-powered welding helmet is slightly increased in price rather than a battery-powered welding helmet. Another disadvantage of Solar-powered helmets is that they also carry more time to recharge by utilizing solar power. Sometimes solar-powered welding helmets stop working if you use them. This is a big difficulty and can make a huge disturbance if you accomplish your major work.

When to Change Solar Welding Helmet Batteries

Solar welding helmets must need to replace batteries. Some solar-powered welding helmets commonly use AAA batteries. These batteries are more inexpensive than lithium batteries. But also, AAA batteries are hard to find, but they are cheap and you don’t require specific batteries for your helmet.

Eventually, Lithium-Ion batteries are valid because they are replaced by another battery. Lithium-Ion batteries are more durable for an extended time. It is slightly more expensive than AAA batteries. You can do welding by using any power at any time. If your welding helmet could not conduct light perfectly it is a sign that your helmet batteries are weak and you need to find how to charge a solar welding helmet, or if their light intensity is too high, it will distract your welding process which indicates to change the batteries.


Solar-powered welding helmets are significant for welders. It conserves sunlight emitting ultraviolet rays and is stored red in a battery which is built into a solar power welding helmet. The power is stored by solar panels. But to retain solar power in batteries it is essential to know how to charge a solar welding helmet. For charging your solar solar-powered there are many ways to secure energy for a long duration and welders can easily enable it to work in dark places where sun rays do not approach properly.

The solar-powered helmets are a useful option because of their mechanical automatic aspects and also welders know how to charge a welding helmet to get benefits. Because of their automatic function, it would not harm you if you forget to turn them on. A solar-powered helmet automatically turns on when it catches a glimpse of the welding arc. This aspect protects the eyes of the welder.

Why People Love Tattoo Design Welding Helmet

Why People Love Tattoo Design Welding Helmet

Here we discuss why people love tattoo design welding helmets. A welding helmet is a protective gear used by welders to avoid the danger of head injury that occurs when sparks fly and molten metal spatter is produced. In the past, the helmets were made from asbestos or fibrous glass, but modern ones are now constructed with plastics and thin sheets of metal to provide protection from high heat flames.

There are different kinds of welding helmets in the market. And some welders especially newbies like to use special design welding helmets. Welders want to look different therefore they love to use tattoo design welding helmets. Tattoo design welding helmet is a trend among welders.

To keep this need in mind, many manufacturers make special design welding helmets. You have also seen the usage of American flag welding helmets in the industry. This is because welders like to use custom welding helmets with tattoo designs.

Tattoo Design Welding Helmets Features

Welding helmet tattoos have been making waves in the tattoo world for a while now, and there’s a good reason for that! They are incredibly popular for a reason- people love them!

Although tattoo design welding helmet features are not too much different from normal auto-darkening welding helmets. Most tattoo welding helmets are custom-made. People buy any passive or auto-darkening welding helmet from the market and make tattoo designs on them.

So, there is no difference in the features of tattoo design welding helmets. The design and painting on the welding helmet don’t affect the performance of the welding helmet. It only affects the appearance of the welding helmet.

What Drive People to Tattoo Design Welding Helmet?

It seems like there’s something about welding helmet tattoos that just captivates people. From the design to the color to the meaning, it seems like there’s something for everyone. In this blog, we explore the reasons why people love welding hood tattoos so much and how you can choose the perfect design for yourself. We also provide some tips on how to pick the right tattoo design for a welding helmet tattoo. So, what are you waiting for? Let us help you get started with your favorite welding helmet tattoo design!

People use different tattoo designs on welding helmets to make their helmets unique from others. Because they love to look different from other welders. So, they make different tattoo designs on their welding helmet. The welders love the custom-made welding helmet with different tattoo designs. Here are some welding tattoo designs for people that are looking for new designs and inspiration.

Why Do People Love the Design of Welding Helmets So Much?

There are multiple factors behind it but the main reason is that welders want to enjoy their work. Same work all the day make a person boring and to counter it they paint welding helmet and make tattoo on welding hoods.

In this blog, we have answered some questions about the popularity of welding helmet tattoos and why people love them so much. We have also told you how to choose the perfect design for your welding helmet tattoo. Because choosing an attractive tattoo design is imperative for welders.

Conclusion Of Tattoo Design Hoods

We have discussed some reasons why welders love to wear tattoo design hoods. But it is not easy to get a tattoo design welding helmet because most of the helmets in the market are simply made without design. So, a welder has to make a tattoo design from a professional painter or tattoo maker.

But when some welder loves tattoo design, he doesn’t care about such matters. Here one should everyone should make clear that it doesn’t have an effect on the functionality of welding helmets.

Good Weld Vs Bad Weld | What’s The Difference Between Them

Good Weld Vs Bad Weld | What’s The Difference Between Them

Emous towering, skyscrapers, tunnels, bridges and other infrastructure everywhere metal is used in construction. Welding plays a necessary part in every construction project of impressive buildings or towers. Most people know about welding but they don’t know the difference between good weld vs bad weld. There are different types of welding operations nowadays and you should know about them.

Because there are some newbies in this profession that don’t have expertise in how to do good welding. Therefore, it is vital to know the difference between good and bad welding. It will help you to choose an expert welder and welding quality. With many other factors that affect the welding quality, it is also vital which welding helmet is used in the welding operation. Because welding helmet has a great impact on quality welding. This guide will be very helpful for you in knowing the welding quality and the difference between good welding and bad welding.

Different Kinds of Welding Operations

There are various welding processes, varieties and ways to differentiate the quality of the weld. So, it is significant to understand different welding operations and how to check their quality. Because there are some variations in different kinds of welding.

Therefore the criteria for choosing good weld vs bad weld varies. Here we discuss all kinds of welding and how to decide whether it is good welding or there are defects in welding operations. You can also check detail of undercut welding that is also an major kind of bad weld.

Stick Welding/Arc Welding

Most common and one of the easiest methods of welding are stick welding or arc welding or SMAW. Stick weld can work with various materials like alloy, carbon steel, stainless steel, copper, iron, and aluminum.

Good Stick Weld Signs

A good stick weld always has a right and consistent texture at the end. A good weld should depend on the density of the steel and should not change, and also there should be no holes, cracks or drops of spatter.

Bad Stick Weld Signs

But if you see there are noticeable spatters or cracks, or an inconsistent or undercutting width of the bead, it clearly shows that you have a bad weld vs a good weld.

TIG Welding

TIG stands for tungsten inert gas welding. TIG welding is a very tricky and complicated method as compared to stick welding. Because it needs extra accuracy and skills to attain a process. TIG welding can be used in various types of metals such as aluminum, magnesium and stainless steel. A good TIG welder can achieve the welding process perfectly, but an unprofessional welder also leaves uncertain patterns on the steel or any metal.

Good TIG Weld Signs

A good TIG weld will always seem neat and smooth. If you weld small layered to create a pattern in the weld and if your weld doesn’t have any dust powder or burnout it should be considered very good welding vs bad welding.

Bad TIG Weld Signs

Though, even if you found a horizontal bead without any different pattern, it shows that your TIG weld is done poorly. You must refurbish it because you want to see clear patterns of layered welds, no misalignment and even no burnout.

MIG Welding

MIG welding is also the easiest and most common method of welding. MIG stands for metal inert gas because the welding gun provides energy to an electrode wire to work as the filling of metal that unites elements of metal altogether. Many people are taking up limited training in metal inert gas MIG welding.

Although the process is very simple, it still can result in bad welds if you do not follow the welding procedure properly. MIG welding is mostly used on delicate metals like aluminum and mild steel. Also, check the best MIG welding helmet.

Good MIG Weld Signs

A good MIG welding always must be upright and uniform. There will be no cracks or holes, with no breakage in the weld. But if your weld is extremely delicate and has holes on the bead, it shows that the welding task requires mending again.  As compared to TIG weld, MIG weld accomplishes without any difficult patterns. Always make sure that the welding conclusion is steady and exact.

Bad MIG Weld Signs

Unstable or breaks in the weld are indications of bad MIG welding. The weld will need smoothness if there is no accuracy, and also the weld could not have sufficient stability if the bead turns out extremely delicate and tiny. These all points are signs of bad welding vs good welding.

Oxy Welding

Oxy welding is used for maintenance and also for the cutting of metal. Oxy welding is not common as compared to the other weld methods. It is always used for complicated and tricky welding and also used for delicate metals such as bronze, aluminum and copper.

Good Oxy Weld Signs

The best way to spot a good weld vs a bad weld is to look for uniformity. There must be no holes or no indications of melted metal left behind.

Bad Oxy Weld Signs

If you identify bad oxy welding, you will find holes and disarrayed patterns in oxy welding. It is a sign of bad welding vs good welding.

Factors Decide Welding Quality 

Whatever process you used for the welding task. Always ensure quality and stability are the most significant standards to decide whether it is a good weld or a bad weld. If a welding task is of poor quality so it could not be as powerful.

Weld Size

The first way is to tell if your weld is good by its size. The weld is in a consistent size from point A to point B. On the left side, the weld is not constant and not evenly smooth. It shows bad weld vs good weld.

Gas Coverage

In wire fodder welding, argon and helium gas are mainly used to conserve the base metal from getting infected by the impurities in the air and most of the time also work as an arc stabilizer. There is a possibility that the base metal could be polluted and controlled to porosity if the airflow is too heavy and the shielding gas is allocated.


The welding task is completed perfectly by the layout measurements. Make sure the welding job gives the necessary process and stability with safety. The look of the welding task fulfills the necessary level of your products. No breaks or craters begin in the bead. Always make the bead have consistent spirals with smooth width and accurate height. It is the indication of good welding vs bad welding.


Welding porosity is a welding deformity or deficiency. That is found from detested or unnecessary gasses existing inside the molten weld reservoir during the process of solidification. This causes cavities or pores to appear on the surface or inside the bead. Porosity can arise on the body of a weld or inside the weld bead showing the bad weld vs good weld.

Appearance And Finishing

The complete output of welding always fulfills the design measurements and has nearly no contortion. Good welding vs bad welding satisfies the mandatory stability of the product. By using entire penetration welds that melt and meet the full functionality between the core substances or weld hookups, limited penetration welds should be utilized properly to secure the essential rigidity of metal.

Conclusion of Good Weld vs Bad Weld

Welding is an ability and talent that everyone learns to proceed further. You can choose an inexpensive welder for a little bargain and start understanding how to weld on your own with the help of using the internet as a mentor. However, once you start creating welds by yourself, it could be hard to measure their quality and integrity. Welding is a largely crucial part of the construction system. It can be valuable if you need to build or renovate any metal ventures. It is necessary to understand the various welding methods and new technologies.


What process will follow before proceeding to weld metal in gas welding?

Whenever you proceed to weld your product by gas welding, first you should completely heat your object properly and then process weld by gas welding. This process makes your weld strong and gives strength and stability. It is the sign of good weld vs bad weld.

How would you avoid electric shock during welding?

Always secure yourself from the welding work and your ground area because the work area and metal are good electrical conductors. Wear proper defensive and protective equipment and tools, such as rubber pads, gloves, rubber boots and shield screens. If you are performing arc welding in moist or humid circumstances wear welding rubber gloves.

How would you identify good welding vs bad welding?

There are several signs or appearances to specify the good weld vs bad weld. If your product weld is thick, and smooth with accuracy and stability, it means you mend your product with a good weld. A thin layer of weld gives an uneven surface and bad weld. A good weld is always finished with no craters and holes and looks perfect. Making the bead have a consistent wave with smooth width and proper height is also the sign of a good weld vs a bad weld.

How can I determine the metal to obtain good welding?

To specify a good weld vs bad weld, you also understand the category of metal that you want to weld and what the welding method is acceptable for it to obtain good welding vs bad welding.

What is a Passive Welding Helmet | Best Passive Helmets

What is a Passive Welding Helmet | Best Passive Helmets

Welding is to play with flash and fire. Therefore, safety must be the priority for everyone who plays with it. The most exposed and high-risk part of the body is the face. For this reason, the welding helmets are at the front line in the list of safety instruments for any welding operation. There are two major types of welding helmets, Auto-darkening welding helmets and Passive welding helmets. 

After reading this article you will know what is a passive welding helmet is and how does it work? We have also covered the working of auto-darkening welding helmets. The pros and cons of passive welding helmets. At the end of this article, you very well know about passive welding helmet and how it is different from active welding helmet. Let’s jump into the discussion. 

Know More Passive Welding Helmet?

A passive welding helmet is a safety gadget that the welder wears on the face for facial protection from Ultraviolet and Infrared radiations emitting from welding operation. It is known as a passive welding helmet because it has a fixed shade lens which is usually number 10. You can perform only one type of welding operation at a time.

It is required to change the shade according to the desired kind of welding operation like TIG and MIG, to perform different kinds of welding operations. For this reason, it is known as a passive welding helmet. Although there are various kinds of auto-darkening helmets present in the market with extraordinary features, it is still the first choice for millions of welders across the globe. Veteran welders always feel comfortable working with this welding helmet. 

How Does a Passive Welding Helmet Work?

A passive welding helmet has a fixed shade lens coated with a UV and IR protection layer. This layer ensures the eye’s safety from incoming ultraviolet and infrared radiation. Which other prove lethal for the welder’s eye. As the torch strikes the metal piece, then the emitting UV and IR are filtered out by coating. The welder can see a clear picture of the welding operation being carried out.

What We Like the Most in Passive Welding Helmets?

Here are some of the features and specifications of the passive welding helmets that are not available in auto-darkening welding helmets. Because of these features many welders like to use passive welding helmets.

Easier to Repair

As discussed in the previous section, there are not too many parts present in a passive welding helmet. It indicates repairing is very easy in case of any damage. Along with the fewer parts, there is no such part present that involves complications like sensors and batteries. The only thing that can be damaged is the lens. Anyone can change this lens easily. 

Magnificent Optical Clarity

Although the active welding helmet is equipped with advanced features like auto-adjustment, according to the light emitting from the working environment. But the clarity is a major issue because it shows a view with a green tint background. Although some advanced welding helmets present that show high clarity they are uneconomical for most people. But in the case of a passive welding helmet, you can see a clear picture of your whole work. 

Replaceable Lens

There are two types of lenses used in welding helmets. The first one is the transparent one, which is present at the front to protect the coated lens. This lens is very cheap; you can easily replace it. It doesn’t require any kind of technicalities. The other coated lens is also cheap and easily replaceable. You can also clean lenses of welding helmet so it can be used for longer period of time.

No Power Source Needed

No presence of sensors means no battery is required to trigger the automation process. You can work without the worries of a low battery. Also, you can work with this welding helmet in far-off areas, where there is no facility for electricity. Just wear the helmet, pick the torch and rock in your business.

Easier to Operate

If there is a presence of complexity in your operation, everyone can’t perform it. The purpose of a welding helmet is to protect the welder while welding. Imagine if there are a lot of complexities present with your safety gear, then imagine the difficulty in your operation. These passive welding helmets are simple and simple to operate. 

What We Don’t Like in Passive Welding Helmets?

Everything has a downside along with attractive features. This rule is also applicable to the passive welding helmet. It is necessary to elaborate these points to answer what is a passive welding helmet and for what kind of welding these can be used.

Only One Shade

Usually, these welding helmets are built-in with a stand shade lens, that is number 10. So, you can work only one type of welding operation. If you are interested in performing some other kind of welding operation like TIG and MIG you must carefully choose the desired shade lens. Otherwise, emitting light will burn your eyes.

Lack Electronics

It is another obstacle that there is no presence of electronic features. To carry on with it, you must be a veteran welder. But the auto-darkening welding helmets are electronically rich and provide facilitation to the welder while welding operation. 

Not Beginner-Friendly

These welding helmets are only suitable for veteran welders. They can tackle different kinds of hurdles with their experience. While the beginners are not fit for this welding helmet. It is much more difficult for them to flip up and down the welding hood at the proper time. Otherwise, high-intensity light will burn their eyes.

Now we look at the quick comparison between auto-darkening and passive welding helmets. 

Difference Between Auto-darkening and Passive Welding Helmet

It is vital to know the differences between active and passive welding helmets because it helps you to get the answer of the question “what is a passive welding helmet.” Here is the quick comparison between the active welding helmet and the passive welding helmet. In the following, you will find out the comparison in the following aspects affordability, type of operation, weight of the gadget, repairing and replacement, size, safety, shade, sensors, maneuverability and lastly about the visibility. 


The passive welding helmet is affordable for everyone due to its lesser features. But on the other hand, the auto-darkening welding helmets are equipped with extra features like an Auto-darkening Filter knob, arc sensors, advanced level lens, battery to power the sensors and help activate auto-darkening feature. Active also have advanced level helmet shells. All of these features make it costly. You have to pay more to get all of these features. On the other side, you have to pay less for the passive welding helmet.  


Passive welding helmets are manually operated. While operating, You have to flip up and down to inspect your progress. But the auto-darkening welding helmets are both electronically and manually controlled. 


Passive welding helmets are lightweight due to their lesser features and parts. On the contrary, auto-darkening welding helmets are heavier than passive welding helmets due to the presence of various features.

Repairs and replacement

Repairing is very easy for a passive welding helmet. You can easily replace any damaged part within no time. On the other hand, it is much more difficult for an ordinary user to repair an auto-darkening welding helmet. Replacing any damaged part is also very difficult. It is also very time-consuming. 

Here are some of the best passive welding helmets that are mostly used in welding helmets.

Viking Industrial Passive Welding Helmet

The Viking is a well-known brand in the industry of welding helmets. They presented a Viking industrial passive welding helmet, which provides consistent protection to the face, neck, and eyes while welding operation. It has a simple design and is available at economical prices. So, this is a fabulous opportunity for veteran welders with a low budget. 

It comes with a fixed shade which is number 11. Shade 11 is considered an all-purpose shade. This shade proves a solid opposition to the light emitting from Stick, TIG, Pulsed TIG, MIG, Pulsed MIG, Flux-Cored, Gouging welding processes. Just wear the welding helmet and enjoy your work.

You can make your welding helmet a piece of attraction and motivation. All of these things are possible with attractive decal sheets. This helmet package included the decal sheets so you can customize your welding helmet according to your style. Besides the fashion, you can adjust the welding helmet according to your head size and working condition. 

Safety is always a priority, and it improves if your welding helmet is certified by some authority. Two well-known certification authorities, ANSI Z87.1 and CSA Z94.3 insure its safety. Due to its low prices, it is an affordable option for students. Here are some of the features, pros and cons of this welding helmet. 


  • A fixed shade of #11
  • Its weight is 7 pound
  • Ratchet headgear
  • This welding helmet meets ANSI Z87.1 and CSA Z94.3 standards
  • Decal sheets for design customization
  • Suitable for Stick, TIG, Pulsed TIG, MIG, Pulsed MIG, Flux-Cored, Gouging welding processes
  • Cheater lens holder


  • A fabulous option for students
  • Proper eyes protection 
  • Great view area improves welding operation
  • Comfortable headgear
  • Helpful for different kinds of operations


  • Heavyweight
  • Suitable for veteran welders

Fibre-Metal by Pipeliner Welding Helmet

It is a passive welding helmet with a class. Built up with some extraordinary features which provide quality to the customers. Rugged super gals plus the material is used for building up to this welding helmet. This material offers imperviousness to moisture. Along with the impervious quality, it has the characteristic of bearing a sudden impact. It helps to resist cracks and chips. The surface is exceptionally smooth, which deflects the light completely.

It has a compact design which allows you to use it in such small spaces and tight clearance. A large number of welding helmets do not work efficiently in tight spaces. It offers a lens of a 2″x 4″ viewing area. This lens provides a clear view of the welding operation. It is coated with an ultraviolet and infrared radiation protection layer. This layer eliminates these harmful incoming rays and protects the eyes of the welder during the process. 

Ratcheting headgear is another fabulous feature of this welding helmet that allows multiple adjustments according to the welder and the need of the hour. It helps to achieve the best working position with optimal weld viewing. Free-floating arms minimize the pressure point, which helps to provide comfort to the welder while operating. Besides, comfort also offers good balance and stability while welding tasks. Here are some features, pros and cons of this welding helmet. 


  • Product weight is 1.25 pound
  • It offers a 2″ x 4″ viewing area
  • It comes with a fixed shade lens which is #10
  • build up with rugged super gals plus the material 
  • Free-floating arms for balance
  • Adjustable ratchet headgear


  • Light in weight
  • Suitable for tight spaces
  • Adjustable headgear
  • Complete deflection of incoming UV and IR radiations
  • Comfortable headgear
  • Imperviousness to the moisture


  • Problem with the paint as it starts to scratch down
  • Rough finished
  • Adjustment is constantly required

Jackson Safety Passive Welding Helmet

When it comes to safety and class, Jackson has been among the names of reliability and trust for decades. Jackson has designed it by considering its durability and lightweight features. Durability helps the buyer in the long run. It’s light in weight and weighs only 6 ounces. Its lightweight feature reduces neck stress. The Hydraflex shell provides the ultimate flexibility to this welding helmet. 

You can use it by wearing a hard hat. So, it helps to achieve head safety along with eye protection. It is also adaptable with the auto-darkening filters especially designed by Jackson Safety’s NexGen. Along with the built-in feature, you can get the cover plate and polycarbonate fixed shade welding helmet lens with shade 10.

It also offers protection to the operator, especially a blessing for the students and hobbyists. It is also a powerful safety tool for professionals. It comes with a variety of attractive graphics and features. It can adjust according to the welder. It is an attractive safety gadget with efficient features at economical prices. Jackson’s passive welding helmet has the certification of ANSI Z87.1 and CSA Z94.3, which attested that it is reliable regarding safety on behalf of these authorities. Check here the features, pros and cons of this product. 


  • 6 ounces weight 
  • Fixed shade lens #10
  • Hardhat adaptable
  • Economical choice
  • Adjustable with auto-darkening filters
  • It meets with ANSI Z87.1 and CSA Z94.3 standards 


  • Relax to the welder while welding operation 
  • Work well with a hard hat
  • A blessing for low budget companies or individuals
  • Light in weight
  • One can wear it for long hours
  • Resistant to wear and tear


  • Great for hobbyists, not for professionals
  •  the head strap has to be adjusted every time

Miller Electric Passive Welding Helmet

Here is another excellent product of this list which is Miller passive welding helmet. If you love to look simple rather than a show-off or fancy, then Miller offers you according to your desire. It is a straightforward and well-designed passive welding helmet. The material used for the production of this welding helmet is Nylon, which is a rigid material that can withstand wear and tear.

It attracts customers with a large viewing area. The viewing area of this welding helmet is 15-7/10 inches x 15-7/10″, which is bigger than many other welding helmets. The large viewing area provides a clear picture of what’s going on. It also helps you to work precisely and efficiently. It is just possible due to the adaption of magnifying lenses. You can adjust a magnifying lens to inspect the details of the work. 

It is a fixed shade welding helmet with shade #10. This shade number is considered the best-fixed shade for welding operations. In short, Miller passive welding helmet is a complete package for you with a fixed shade lens. You can find the features, pros and cons of this welding helmet in the following.


  • Its weight is 1.75 Pounds
  • Its viewing area is 15-7/10 inches x 15-7/10″
  • The dimension of the plate is 3-2/5 inches and 4 inch
  • It is made up of Nylon
  • Fixed shade #10 


  • Light in weight 
  • Suitable for working long hours
  • Large viewing area
  • Adjustable with welder
  • Appropriate for tight spaces and every weather condition


  • Hits back when tilting to inspect the work condition 
  • Skull is thin and flimsy


The choice between the active and passive welding helmet depends upon the need. If you are a veteran welder and have to work in an open space, then these passive welding helmets are an outstanding choice for your work. Otherwise, choose the last one. Fibre-Metal by Honeywell Pipeliner Fiberglass Welding Helmet is suitable for working in tight spaces. On the other hand, you can do various welding operations with a Viking Industrial Passive Welding Helmet.

Miller Electric Passive Welding Helmet offers a superficial appearance to a welder. If you are stuck with the welding operations for long hours, then Jackson Safety Passive Welding Helmet is definitely for you. Miller Electric Passive Welding Helmet is suitable for proper inspection. It offers a large viewing area.

How Much Do Underwater Welders Make?

How Much Do Underwater Welders Make?

How to make money in a short time? A question that fetches the attention of people. Many professions provide this opportunity to make money within a short period. Underwater welding is considered among such a profession, which yields high income in a short span. But this is also a dangerous profession to adapt. Therefore, the death rate for underwater welders is high compared to other professions. What are the responsibilities of an underwater welder? These welders help in maintaining offshore oil drilling rights, pipelines, ships, underwater civil structures, and many more things. But the question is, how much do underwater welders make?

The average salary of an underwater welder with intermediate experience is $65,906 per year or $26 per hour. While the highly experienced and expert welder can earn make money in six digits. Take a breath, be relaxed and read this article till the end to know the average of how much do underwater welders make in different states, how much do experience underwater welders make a year, factors affecting the pay of an underwater welder, saturation diving and how much they make, how much do underwater welders make in different geographic regions and types of underwater welders and their income.

How Much Do Average Underwater Welders Make in the Different States?

The salary of an underwater welder varies among the different states. The average salary that an underwater welder can earn is $65,906. An underwater welder of Santa Ana averagely earns about $67,839, which is 3 percent more than the average. While the underwater welder with a medium scale of skill fetches almost $73,417 in Aurora, which is 11 percent higher than the average salary. On the other hand, the underwater welder of Washington charges about $88,075 per year for underwater welding projects. It is about 34 percent higher than the average income of the USA.

In some states, the average earning of an underwater welder is lower than the average of the USA. The underwater welder of Cincinnati earns about $64,124, which is 3 percent lower than the average from the rest of the country. But the underwater welder of New York City has a salary of about $69,022, which is about 5 percent higher than the average. These values are fetched from comparably a reliable source for finding the salaries of different professions in different areas. This site provides data about the different professions in the USA.

How Much Do Experienced Underwater Welder Make in a Year?

The highly skillful welders earn about $339,998 in a year. They are highly paid because they have to work under extreme environments and conditions like the high pressure of water. Due to these factors, an underwater welder earns the salary of the whole year within a few months as the offshore diver’s work within the span ranges from April to November the rest of the year, the weather conditions don’t allow them to work.

Many factors decide the difference in the salary of any underwater welders. The list of such factors that affect the earnings is listed below with a little explanation.

Factor Affecting the Pay of Underwater Welder

There are many deciding factors for the salary of an underwater welder. According to the research, certain factors directly impact the wage of an underwater welder. The factors enlisted plays a huge role to know how much underwater welders make in a year.

Length of Operation

How long do you have to stay in the water? For a few hours, a day, or for the weeks. Some projects have the requirement to stay underwater for weeks. The payment will be according to the length of stay.

Operating Depth

Water has its pressure, known as static pressure. Most of the people stay at the surface of the water or are limited to a few feet of depth in water. But the static pressure of water becomes a nightmare for the deep divers. The pressure at 300 ft depth is almost ten times more than the pressure on the surface. It can cause damage to the body. Therefore, the deeper, the higher the salary.

Geographic Location

Previously it was discussed that the salary of underwater welders varies among different states of the USA. The salary of an underwater welder also varies according to the region. Therefore, you should know how much money underwater welders make in specific geographic locations. These guys are hired into various projects across the globe. Therefore, they will be paid according to the respective territory where they will work.

Diving Experience

A factor that impacts significantly in the salary is your diving experience. If you are a good diver, then you can earn more and more money from this occupation. The rookie divers earn less as compared to the veteran divers with 3 or 4 years of experience. You will know in later sections about the difference between the rookie diver and the experienced one.

Working Environment

Underwater welding projects have different kinds of challenges as compared to surface welding projects regarding the environment. It is most probable that you have to work in an area underwater where the visibility is zero. High wave currents are also a challenge for the welder while working on such projects. The chilling temperature and work in the company of Sharks and other kinds of dangerous sea animals are also included in challenges that you can face as an underwater welder. So, the more challenging environment, the more you will be paid.


Certificates impact positively on your CV when you are bidding on a project or getting hired in a company. If you are a certified underwater welder, then they can trust you and have more chances of high payment. So, it has a great impact on the salary of an underwater welder.


If you performed very well in your past projects, then you can get a high payment according to your record in any company. As well as, if you show an extraordinary performance in the present project, then you will get bounces along with your decided salary.


It is another factor that impacts the question of how much do underwater welders make. When these guys are busy in some offshore welding projects, then these divers take advantage and work for extra hours to make more money. Underwater welders earn handsome money from one project and then the land on the other project.

These welders avail this opportunity due to the reason because marine welding or offshore welding is a seasonal job. Therefore, they earn extra money to complement the off-season.

Diving Method

The diving method is another major factor that replays the answer of how much does underwater welding pay. There are various diving methods like mixed gas saturation method, surface supplied air method and Scuba diving method. Underwater researchers and someone who wants underwater recreations done Scuba diving.

Whatever the method you choose for your project the insulation must be. It is dangerous. But the lesser the insulation, the higher will be the reward. Because lesser insulation ensures a high quality of output. The above-mentioned factors have a major role in answering the question “how much do underwater welders make?”

What is Saturation Diving

In the previous section, you have come to know that when the divers have to work in deep waters like about 300 ft depth, they feel the immense pressure of water which is about ten times the pressure which someone feels at sea level. Saturation diving is the form of diving in which the divers have to stay for a long time at higher depths. They use gasses instead of the air for proper breath.

They use a mixture of oxygen and nitrogen for proper breathing under high pressure at greater depths. They are used extra than the required per breath because the oxygen dissolves less as compared to the nitrogen in the lungs. But the problem with it is both of the gasses are in proper proportion. Nitrogen dissolves more and causes decompression sickness to the divers. To avoid these divers can only for the 5 minutes in such depth with these gasses.

The divers know that they have to stay for weeks in such conditions. They use a technique known as saturation diving. Saturation diving can take up to three weeks. In these weeks, the diver eats and drinks in a pressure chamber. This saturation diving helps to avoid decompression stress to the divers until the job is done.

How Much Do Saturation Divers Make?

With such a harsh and challenging situation, they charge more as compared to lesser deep welding projects. These welders charge in the range of $45,000 to $90,000 per month. In this way, they can translate to about $500,000 per year.

If you are thinking after reading about a half-million/ year to become a saturation diver, then please stop. This is not a get-rich-quick-scheme to become a saturation diver. It requires very tough and rigorous training to become a saturation diver. You have to join some school which offers such training to survive under such gruesome conditions for a long time.

It takes a long time to go for your first saturation dive like a professional. The payment that a saturation diver received is known as depth pay. This varies concerning the depth. Usually ranges from $1 to $4. For the first 100 ft, they charge $1 per foot and for the later depths, their charges increase to $2 per foot. This depends upon the depth of operation and length of the project. Along with all of this payment, they also earn a handsome amount in terms of bounces. They get bounces for the time that they have to spend underwater and the strain that they have beard.

How Much Do Underwater Welders Make in Different Geographic Regions?

According to, the salary of an underwater welder is in following. According to it, west Africa is the least paid region and on the other hand, Northern Europe is the heaven of an underwater welder. In west Africa, these guys earn about $60,000 per year. The Middle East’s underwater welder makes about $70,000 per annum. While the regions of Northern America, Western Europe, Australia and Northern Europe offer about $75,000 per year.

Types of Underwater Welders and Their Income

Underwater welders are classified into two main categories. Which are Offshore divers and onshore divers. What is the difference between onshore and offshore diving?

Onshore Divers

As the name suggests about their job status. These divers work inland projects. They earn their livelihood from working in lakes and rivers near the dam sites or other engineering construction sites. These guys mostly dive into freshwater. Therefore, there is a lesser chance of corrosion to their diving gears as compared to offshore divers. Mostly these guys carry on their job with the help of Scuba diving. These divers have a 40 to 45 days schedule per year.

Nature of the Work

Onshore divers have a different nature of the project as compared to offshore divers. Their main focus is to support civil engineering works. In which they help to check the integrity of different types of civil projects like checking bridge structure. They also take care of the dam’s wall along with repairing they inspect the sewer pipes, underwater debris and many other things. Although this is less challenging as compared to offshore projects. But, they also face high currents and challenging environments.

How Much Do Onshore Underwater Welders Make?

This is a less tricky job as compared to offshore divers. Therefore, the income is lesser than the offshore divers. These divers are categorized into two main categories.

  • Rookie divers
  • Veteran divers

Rookie divers began with the range of $25,000 to $40,000. But the annual income of Veteran diver’s ranges between $50,000 to $80,000. It requires almost five years to become a veteran diver.

Offshore Divers

These divers perform welding operations in seas, gulfs and oceans. These divers are supported with some stationary platforms or boats. The newbies have a chance to start their underwater welding careers as offshore divers. Most oil and gas companies hired these welders for the sake of maintenance of the structures.

Nature of the Job

Usually, these welders are hired for the sake of maintenance of oil and gas structures. But they are also hired for oil extraction from the seas. The nature of the job is much more challenging than the onshore projects. These underwater divers have to stay for weeks in the depth of water. They have to carry on their operations in less visibility, freezing temperatures, high pressure and a challenging environment.

How Much Do Offshore Underwater Welders Make?

These divers are divided into two main categories according to their experience.

  • Rookie divers
  • Veteran divers

Rookie divers or newbies make almost $40,000 to $60,000 per year. While the veteran divers with 5 or more than 5 years’ experience almost make $50,000 to $80,000. They can work from April to November. For the rest of the year, weather conditions don’t allow them to work.


Let’s conclude the whole discussion. Underwater welding projects are far more challenging as compared to other welding operations. They involve more risks like the static pressure of water, lesser visibility, short period for working, challenging environment and higher death rates. These risks are the reason for the high earnings of underwater welders. On average an underwater welder with medium experience makes about $65,906. While the saturation divers can make about $500,000 per year. The answer to the question of how much do underwater welders make in an hour is almost $ 26 per hour.


How many types of underwater welding?

There are mainly two types of underwater welding, wet and dry. In wet welding, the operation is carried out in the water while in case of the dry welding. Either metal piece or both welders and metal pieces are brought to a dehydrated chamber underwater and the welding is done in that chamber.

Is underwater welding challenging?

Yes, underwater welding is a hard job. It requires skillful people because they have to work in challenging environments, freezing temperatures, reduced visibility and high pressure. Along with the skill, they must be physically fit people.

What is the age limit for underwater welding?

It is a difficult as well as an active job. The person who wants to carry on this occupation must be fit. There is no legal age limit for this profession. But the best time for this job is before 30.

Which kind of companies hire underwater welders?

Usually, the oil and gas companies hire underwater welders for the sake of maintenance of pipelines as well as for the extraction of oil and gas beneath the sea’s bed. While some civil works companies also hire such persons. So that they help out in civil works like the bridge construction. They also have the opportunity to work for the sewer line maintenance, dams wall repairing. Marines also want to have such people for the repairing of ships while they are in oceans or seas.

Death Rate for Underwater Welders | How Fatal is Underwater Welding?

Death Rate for Underwater Welders | How Fatal is Underwater Welding?

Underwater welding is the process of welding at elevated pressures, normally underwater. This type of welding is also known as hyperbaric welding. It is performed while the welder is submerged, often at elevated barometric pressures. The two categories considered are dry welding and wet welding. In dry welding, the welder welds in a dry environment and creates it by placing a hyperbaric chamber. In wet welding, the welder dives into the water to do welding using a specially designed welding rod. You should keep one thing in mind underwater welding is not an easy task, many welders die during this job. Here we discuss the death rate for underwater welders in detail.

Death Rate for Underwater Welders and their Life Expectancy

Do you really wonder about the life expectancy of underwater welders??? Well, due to the high chances of fatalities, it is short! The previous research founds the estimated average age of an underwater welder to be 35-40 years, as compared to the general human life expectancy to be 72.6 years. The high risks causing long term injuries or deaths impute to it. Welding itself can be a threatening profession and combined with the dangers of diving into deep seawater, the certainty of injury and death worsens. Not for the faint-hearted, the job requires not only elevated skills and expertise but also hard-headedness, focus and infinite concentration.

Underwater welding jobs offer the most attractive salaries because of high fatality rates. There is also an imperative question that how much underwater welders make in a year. According to commercial divers and global statistics, the average welding underwater salary is $53,990 annually and $25.96 per hour. Most of the incomes hover around $25,000-$80,000. Diver welders in the top make $83,730 while the extremity drags $30,700. In a total population of about 10,000 underwater welders, the scope of work is huge and hence the salary is almost guaranteed.

Because the death rate for underwater welders is high compared to other kinds of welding and other professions. Therefore, it is ranked as America’s deadliest maritime job and occupation. The work requires the divers to have extensive training and experience to follow specific safety protocols before and while performing the tasks. In addition to receiving highly specialized training, welders should be kept under strict supervision and given appropriate and well-maintained equipment. The death rate should be a guiding principle to know the liability and necessity of trade.

How Often Do Underwater Welders Die?

You are still scratching your head, wondering whether this job would work for you? Well, due to the high hazard connected to the trade, the safety statistics are denoted by a welding underwater death rate. Out of 3000 full-time welders, 5 lose their lives annually. This translates into about 50 deaths out of 1000 in underwater welding life expectancy term of a welder. And this is pretty high!

But with the advanced use of technologies and safety protocols, the death rate of underwater welders has gone down. As per older records and present statistics, around 11 underwater welders die each year. As this profession is attached to hazards, for any diver, there are risks of decompression sickness, hypothermia and drowning in the event of an equipment failure. Welders are posed to the danger of electric shock, muscle aches, memory issues and cognitive ability.

Because the diligence of the job can be pretty demanding and the risks can be many, we’ll clarify the risks welders face every day and explain how incidents happen and point out a few critical notices to be considered fully. By the end of the article, you’ll become acquainted with and be able to tell it is worth the risk!

Why Do Underwater Welders Die?

 Underwater welders face many risks every day. Here we point out some causes of the high death rate for underwater welders.

  • Decompression sickness
  • Hypothermia
  • Drowning
  • Electrocution
  • Environmental hazards
  • Explosion fatalities

Underwater welders also face various environmental risks, equipment failure and underwater welding accidents.

Decompression Sickness – Barotrauma

Decompression sickness also called generalized barotrauma or the bends refers to injuries caused by a rapid decrease in the pressure that surrounds you, of either water or air, while moving between different pressure zones.

Divers use extra oxygen and nitrogen, where nitrogen and other harmful gases dissolve in the blood. As the diver swims back to the surface, water pressure changes. If water pressure changes too quickly, nitrogen separates from the diver’s blood. That way, nitrogen forms bubbles in blood and tissue. Dangerous bubbles causing decompression sickness are the leading cause of fatality. And the symptoms are:

  • Weakness in the extremities
  • Pain in the joints
  • Excessive fatigue
  • Numbness and tingling
  • Headache

Treatment is usually hyperbaric oxygen therapy in a recompression chamber and has a high recovery rate if treated early.

Hypothermia – Exposure to Colds

It occurs when your body loses heat faster than it can produce heat, causing a dangerously low body temperature. During deep commercial diving where welders spend hours in the water, their bodies are exposed to cold temperature. Low temperature can be dangerous when breathing the oxygen and helium mixtures.

If there is no adequate gas heating for an extended period, lings can freeze and the diver may suffer from hypothermia. The temperature of the body goes below 95F. Specific physiological symptoms occur like confusion, organ failure and respiratory problems; some of them can even be fatal. As a safety measure, underwater welders should always wear a properly insulated rubber wetsuit.


It can even happen to professionals. The biggest and the leading cause of death rate for underwater welders even today is drowning. Trust me when I say! Even experienced underwater welders can drown. Even by following all the safety protocols, welders can get entangled or pinned by their welding equipment when visibility drops as they dive deeper into water. There was a scientific study where 947 diving accidents between 1992 and 2003 were monitored. The study shows that 70 victims who drowned died because of diving-related injuries, equipment malfunctioning, air supply issues and cardiac arrests.

Even today drowning occur if you have a pack full of oxygen tank to wear all the required safety equipment. To reduce the risk you should stay hydrated, make sure you don’t work tired and keep inspecting your oxygen tank. The differential pressures present a unique risk to the divers, as they are not easy to detect. Once you become trapped in the flow, it becomes hard to escape. Sometimes, drowning can be caused by poorly-maintained or old gear such as oxygen tank, mask or hose.

Electrocution – Death Due to Electric Shock

The link between electricity and water is the first thing considered while talking about underwater welding. Even though the water itself is not a good conductor, but seawater contains ions of salts and metals that increase conducting properties. Welders use either alternating current (AC) or direct current (DC) power supply, insulated electrodes and the required equipment. To avoid any type of accident you must test your welding helmet before any kind of welding operation.

But, keep in mind that wet welding is much more exact science. So before welding underwater, divers take all the necessary precautions while joining metals in water. Safety measures include extra protection, a rubberized dry-suit, and specialized waterproof equipment. In addition, safety measures make commercial diving pretty safe from electric shock.

Keep in mind that underwater welding jobs also include salvage, inspections, and material installation. Therefore, all of the named jobs can be considered underwater construction. Defense Technical Information Center (DTIC) conducted a study that shows that only one underwater welder died due to electric shock. This incident occurred in 1943 in the Deep-Sea Diving School.

All the workplaces must be waterproof and properly insulated. Three factors that are responsible for causing electric shock in welders are:

  1. Failure in welder’s equipment.
  2. Faults and interruptions in the grounding cable.
  3. The diver positions himself between the fault and the earth ground.

Environmental Hazards

Welders underwater work in many different environments, including offshore oil rigs, dams, oceans, lakes, rivers. Unfortunately, every single environment contains potential dangers that less experienced welders are not ready to deal with. One scientific study shows that 36% of underwater welding deaths occurred because of difficult water conditions. These are some of the factors that increase commercial diving risks, reduce their life expectancy and increase the death rate for underwater welders.

  • Rough water conditions
  • Underwater obstacles
  • Explosions
  • Strong currents
  • Poor visibility
  • Surges in a wave movement

Underwater welders operate in some of the most extreme depths imaginable, down to 2500m (8200ft.). These unnatural operating depths may expose divers to a host of operating complications such as:

  • Impaired judgement
  • Reduced visibility
  • Increased air consumption
  • Nitrogen necrosis
  • Slower buoyancy compensator response
  • Decompression sickness
  • Hypothermia

Explosion Fatalities

One of the rare but potential hazards of underwater welders’ death is explosions. They occur once hydrogen and oxygen combine in the surrounding water, creating gas pockets. Once they ignite, gas pockets will cause an explosion. In addition, fuel stored in marine vessels and offshore oil rigs can also ignite and lead to death or severe injuries.

Differential Pressure (Delta P Deaths)

Differential pressure is responsible for 7% of all reported underwater welding accidents. So that rate puts this hazard on top of the list. Delta P is standard when water moves from a high-pressure to a lower pressure area. Accidents happen when welders open a valve, cut into space, or engage a pump. The height difference between the two bodies generates a suction force. Therefore, the more significant the height or pressure difference, the more dangerous the suction force is as the power is more substantial.

The biggest problem is that you cannot detect potential Delta P situations visually. It all happens very suddenly, and trying to pull out your arm or a leg, feels like trying to lift the car with it. To reduce the risk, welders must first be aware of it. When there is a potential Delta P situation in the work area, the fluid mechanic calculation will determine the safe zone. Usually, before the work, you’ll get all the required information. However, if you still doubt, you can use Continuity Equation, Torricelli’s Equation, and the Drag Equation to calculate the safe zone by yourself.

Keep in mind that Delta P hazard is present in your domestic swimming pool or even spa, so you don’t need to be an underwater welder to be at risk. Fatalities may even occur at depths as low as 3 meters or less by the substantial suction forces present in large openings, even when there is a slight difference in water levels. Differential pressure hazards or Delta P hazards are usually identified before welding and should have the proper lockout/tag procedures in place or double isolation to protect from injuries.


There is also threat inherent in marine life such as sharks and deadly stingrays for an underwater welder to fear coupled with poor visibility, welders might snag scuba equipment on underwater hazards. Likewise, pressure changes were seen during ascent and descent, strong currents, contaminated water and trappings also lead to a certain death rate in underwater welders.

Disabling injury: By the time the rescue team reaches the diver, they are already out of the air.

Triggering event: Diver’s cords are twisted.

Harmful/Disabling Event: Diver panics, which leads to breaking the line.

Host Factors: The main cause is the level of experience. Sometimes behavioral dysfunction is accounted for.

Environmental Factors: Supervisor/tender errors, equipment failure.

Underwater Welders Death Rate – How Risky is It?

Various studies show different death rates for underwater welders. The first one was released by the Center for Disease Control and Prevention (CDC), which published the data monitored between 1989 and 1997. According to their numbers, there was an average of five underwater welder deaths in nearly ten years.

According to past OSHA reports, there are an average of 6-13 diving-related deaths every year. Unfortunately, there are no recent statistics that monitor the underwater welder’s annual death rate. In addition, OSHA safety standards on commercial diving aren’t updated since 1978. Nevertheless, there are promises that new safety protocols are being developed and implemented every year. Still, older studies show that drowning is a leading cause of underwater welder’s deaths, while they state that approximately 11 underwater welders die every year.

While the Bureau of Labor Statistics does not track fatality rates of underwater welders, a study conducted in 2018 shows that for every 100,000 workers in the US, about 3.5 of them die on their job every year. The study identified five jobs that come with potential risks. Underwater welding was listed as the top dangerous profession with nearly a 15% fatality rate, followed by aeronautics with 5%, logging with 0.13%, fishing with 0.12%, and airplane piloting with a 0.07% fatality rate.


Underwater welding offers the opportunity for travel, adventure, and lucrative pay. Salaries in underwater welding can vary widely. But it can be more lucrative than welding strictly on dryland due to the training involved, the environment they work in, and the amount of risk involved. If you are ready to take the risk, you can earn quite a few bucks. Welders that go through training reduce the risk of possible injuries and hazards. Our expert advice for all underwater welders is first to get proper training about underwater welding and get knowledge about its difficulties. In this way, we can reduce the death rate for underwater welders.


How many underwater welders die each year?

According to recent searches, there are about 11 underwater welders die each year. The main reason for the high death rate for underwater welding is drowning.

Is underwater welding risky?

Yes, underwater welding is more risky than normal welding. You can get the idea of it by seeing the high death rate for underwater welders.

Do underwater welders get attacked by sharks?

Normally underwater welders are safe from marine wildlife because they are conscious of marine wildlife such as sharks and other creatures.

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