There is a wide variety of plasma cutters available under $500 that can provide high-quality cutting power. The advancement of plasma technology has made metal cutting more efficient. Manufacturers have been improving the process to produce better results with the best cheap plasma cutter. Also, read whether you need a welding helmet for plasma cutting.

Many people think that these budget plasma cutters may compromise quality. I will share my experience and recommend the best plasma cutter under $500, but it requires careful consideration of your needs and the machine’s capabilities. But it’s essential to acknowledge that budget machines may compromise on quality.

However, the cutters I have come across are not cheap knock-offs, and they do offer excellent practical use. In this article, we have reviewed the 6 best budget plasma cutters under $500 to help you make an informed decision. We will also provide a buyer’s guide to help you understand the key features to look for when choosing a plasma cutter.

The Lotos LTP5000D is a powerful plasma cutter designed for efficiency, durability, and ease of use. It boasts an impressive 50-amp DC output that can cut through a variety of metals including stainless steel, alloy steel, mild steel, copper, and aluminum with a maximum severance thickness of 3/4″ and a maximum clean cut thickness of 1/2″.

What makes this plasma cutter unique is its non-touch pilot arc technology, which allows for precision cutting without having to physically touch the metal with the tip of the torch. This feature minimizes slag and produces a better cutting quality, while also increasing the consumable life of the torch. The Lotos LTP5000D is also designed with safety in mind. It uses non-hazardous compressed air to cut, making it a safe and low-cost cutting solution.

Additionally, it comes with a PAPST advanced German cooling system that ensures stable and durable high performance, even during extended periods of use. The cutter is also equipped with automatic dual voltage and dual frequency capabilities, allowing it to operate on both 110/120V and 220/240V power sources. This feature makes it easy to use the cutter in a variety of settings without having to worry about voltage or frequency compatibility. The Lotos LTP5000D plasma cutter is also incredibly user-friendly.

It comes with a newly designed upgraded torch and consumables that ensure precise cutting and durability of consumable life, lowering the usage cost. The whole machine can be set up quickly within 1 minute, thanks to the pre-installed NPT 1/4” industry type D plug and air filter regulator, which allows for quick and easy connection to your air compressor. Additionally, the compact design of the cutter makes it easy to move around and transport to different job sites, making it an ideal choice for DIY enthusiasts, hobbyists, and professionals alike.

Pros & Cons

  • 13-foot torch connection
  • Non-touch pilot arc
  • Compact design and 26-pound weight
  • Includes air filter regulator
  • Up to 50 amps with 60% duty cycle
  • Short, 6-foot ground clamp

Forney Easy Weld 251 Budget Plasma Cutter

The Forney Easy Weld 20 P Plasma Cutter 251 is a portable and powerful plasma cutter that makes cutting thin materials up to 1/4″ (6.35 millimeters) easy. The machine is designed to be easy to use and only requires a 120-volt power source and 1.5 CFM of compressed air to operate. The built-in regulator and air dryer make operation a breeze, and the drag torch technology allows for smooth and consistent cuts by dragging the cutting tip directly in contact with the metal surface.

This plasma cutter is ideal for various industries and applications, such as auto body, HVAC, plumbing, metal art, and do-it-yourself projects. It is capable of cutting mild steel, stainless steel, aluminum, galvanized steel, brass, and copper up to 1/4″, and aluminum up to 3/16″. The machine is also lightweight, weighing only 21.5 lbs, and generator friendly, allowing for on-the-go cutting and moving to different job sites.

It comes with a 13′ cutting torch, 8′ ground clamp, 20A-15A adapter, 1 additional electrode, and 1 additional nozzle and is backed by a 12-month warranty. The length of the torch and clamp lead is adequate for most users, but extensions are available for purchase, which adds to its versatility. It is lightweight and slightly bigger than the Lotos LTP5000D. However, it is not ideal for cutting thicker materials since it has a 110/120-volt power output with a maximum capacity of 20 amps.

Pros & Cons

  • 13 foot torch lead
  • Compact design – 15” x 8” x 12”
  • One-year warranty
  • 25 foot torch extension available
  • Max 20-amp output

SUPER DEAL DC Inverter Plasma Cutter Machine With Screen Display

The SUPER DEAL DC Inverter Plasma Cutter Machine with Screen Display is a high-performance cutting machine that is designed to deliver superior cutting results with stability and efficiency. It features PRO technology, which ensures more stable performance and a high-duty cycle that results in less power consumption. This makes it more economical and efficient compared to traditional cutting machines due to the high speed, high temperature, and high energy plasma draught.

The machine is made of heavy-duty iron, which gives it a solid material construction that is reliable and can be used for a long time. It is designed to accommodate the demands of both businesses and DIY users, as well as professional operators. The digital display on the front panel makes it easy to read and operate, while the built-in over-heat protection, over-voltage protection, under-voltage protection, and overheat protection ensure safety during operation. It is one of the cheapest plasma cutters with great features.

This best-budget plasma cutter comes with wire and a mask, which can prevent you from hurting while using it. With a maximum cutting thickness of 1-12mm, this plasma cutter is suitable for a wide range of applications, including sheet metal fabrication, light industrial use, site work, automotive, ducting work, repair and maintenance services. It has a current range of 20-50A and a power supply voltage of 110V/60Hz. It is one of the cheap plasma cutters on the market.

The package includes a cutting torch LG-40, earth clamp, AIR regulator, plasma tip, PG head, gas pipe clasper, hoop, English manual, chipping hammer/wire brush, welding face mask, pressure-reducing valve, and goggles. In conclusion, the SUPER DEAL DC Inverter Plasma Cutter Machine with Screen Display is an affordable, efficient, and environmentally friendly cutting machine that is perfect for the processing of metal materials machinery.

Pros & Cons

  • Cuts rusty/painted metal
  • Drag torch technology
  • Compact design – 5” x 11” x 13.5”
  • 110/120 & 220/240 volt input
  • Comes with Screen Display
  • Six-foot ground lead
  • Low quality

PrimeWeld 50A Air Inverter Portable Plasma Cutting Machine

The PrimeWeld 50A Air Inverter Plasma Cutter is an exceptional tool for anyone who needs precision cuts in their metalwork projects. With a maximum cutting thickness of 1/2″ and a maximum severance thickness of 3/4″, this plasma cutter is designed to handle demanding industrial and construction work, as well as home and hobby use. The cutter is capable of cutting a variety of metal materials, including stainless steel, alloy steel, mild steel, copper, and aluminum. Its MOSFET transistor-based design ensures optimal performance, making it a reliable and efficient tool for any metalworking project.

One of the most significant advantages of the PrimeWeld 50A Air Inverter Plasma Cutter is its portability. Weighing only 22.5 lbs, this plasma cutter is incredibly lightweight, making it easy to move from project to project. The cutter’s dual voltage capability means that it can operate at both 110V and 220V, eliminating the need for a separate welder for specific voltage requirements. Additionally, the cutter’s high-frequency air inverter design allows for cleaner and more accurate cuts, making it an excellent choice for precision metalwork.

Overall, the PrimeWeld 50A Air Inverter Plasma Cutter is a high-quality tool that provides excellent value for money. It is designed by professionals, and its optimized design ensures optimal performance and reliability. Whether you’re a professional metalworker or a hobbyist, this plasma cutter is a fantastic investment that is sure to provide you with years of excellent performance. Keeping in mind its features, it is an inexpensive plasma cutter.

Pros & Cons

  • Comes with Air filter
  • 3-year warranty
  • Standard AG60 consumables
  • Pressure gauge on the front
  • Don’t have no-touch start
  • Not useable for CNC

PrimeWeld 3-in-1 50 Amp Plasma Cutter, Multipurpose Welder

The PrimeWeld 3-in-1 50 Amp Plasma Cutter is a versatile and unique welding machine that combines plasma cutting, TIG welding, and stick welding capabilities in one unit. With the ability to cut metals up to 1/2″ thick using its 50A plasma cutting function, this machine is ideal for cutting cast iron, mild steel, copper, and more. The 200A TIG torch can weld magnesium and stainless steel, while the 200A stick welder is perfect for minor welding repairs.

This multipurpose welding machine is designed for optimal performance and energy efficiency, with an input power frequency of 50Hz/60Hz and 85% power efficiency. One of the significant advantages of the PrimeWeld 3-in-1 50 Amp Plasma Cutter is its portability. Weighing only 32 lbs, this machine is lightweight and easy to move from one job site to another. It is regarded as an affordable plasma cutter.

Its IGBT inverter technology makes the transformer lighter and smaller, reducing its weight while maintaining its performance. The machine has a duty cycle of 60% at maximum amps on all processes, making it reliable for extended periods of use. Additionally, the machine is safe and user-friendly, with a plasma cutter that doesn’t use flammable constituents, reducing exposure to risks.

Overall, the PrimeWeld 3-in-1 50 Amp Plasma Cutter is an excellent investment for anyone looking for a versatile and reliable welding machine. Its unique design and performance make it effective on many types of metals, including stainless steel, aluminum, titanium, cobalt, nickel alloys, cast iron, and more. Backed by a 3-year warranty and excellent customer service, this machine is a fantastic choice for both home and professional use.

Pros & Cons

  • Multi-purpose machine
  • Drag torch technology
  • It has a compact design
  • Comes with a three-year warranty
  • 110/120 & 220/240 volt input
  • Thin and light leads
  • Max 1/2” cut steel

HITBOX 55Amp Pilot Arc Plasma Cutting Machine

The HITBOX 40A 220V Plasma Cutter is an ideal tool for those who are looking for a compact and lightweight plasma-cutting machine. With its advanced IGBT technology, this machine provides a 60% duty cycle and delivers 40 amps of power. This allows for fast and efficient cutting without any dross or slag. The HITBOX 40A 220V Plasma Cutter is perfect for light-cutting projects such as cutting stainless steel, alloy steel, mild steel, copper, carbon steel, aluminum, and other metals.

The HITBOX 40A 220V Plasma Cutter is also very easy to use. Equipped with an automatic voltage selection feature, this machine can automatically switch between 110V and 220V power sources. The machine comes with an LCD digital display that makes it easy to operate and monitor. Additionally, the machine has a portable handle, which makes it easy to carry around.

The machine also has a built-in air pressure regulator, which eliminates the need for an external regulator. With its high-quality components and advanced technology, the HITBOX 40A 220V Plasma Cutter is an excellent choice for those looking for a reliable and efficient plasma-cutting machine. It is one of the best arc plasma cutters. Here is the guide on how hot is a plasma cutter.

Pros & Cons

  • Touch start
  • Weighs 22.1 pounds
  • Compact design
  • Max 40-amp output

  • Five-foot ground lead
  • No warranty

How to Choose the Best Budget Plasma Cutters

Plasma cutters are a great tool for cutting metal and other materials with precision and speed. They use an ionized gas to create a plasma arc that can cut through various metals, such as steel, aluminum, copper, and more. When choosing a budget plasma cutter, there are several factors to consider to ensure that you get the best tool for your needs. Here is a detailed buying guide with headings on how to choose the best budget plasma cutters:

Cut Quality

The quality of the cut is essential when choosing a plasma cutter. The cut quality is determined by the thickness and type of metal that you want to cut. The best plasma cutters can cut through a wide range of metals with high precision and accuracy. Read how to cut aluminum with a plasma cutter. Make sure to choose a plasma cutter that can deliver consistent and clean cuts without any dross or slag.

Power and Performance

The power and performance of a plasma cutter are also essential considerations. The power of a plasma cutter is measured in amps and determines the thickness of metal that it can cut. The higher the amps, the thicker the metal that the plasma cutter can cut. Consider the maximum thickness of the metal you plan to cut and choose a plasma cutter with enough power to handle it.

Duty Cycle

The duty cycle refers to the amount of time a plasma cutter can operate continuously before it needs to cool down. A higher duty cycle means that you can use the plasma cutter for longer periods without stopping. Look for a plasma cutter with a duty cycle of at least 60% or more.


If you plan to use the plasma cutter on various job sites, portability is crucial. Look for a lightweight and compact plasma cutter that you can easily move around. Consider the weight, size, and handle of the plasma cutter to ensure that it is easy to transport.


Consumables are the parts of the plasma cutter that wear out over time and need to be replaced. Look for a plasma cutter that has affordable and easy-to-find consumables. Make sure that the consumables are easy to install and that you can quickly get replacements when needed.


Price is an essential consideration when choosing a budget plasma cutter. Look for a plasma cutter that offers the best value for your money. Consider the features, performance, and durability of the plasma cutter before making a purchase. A good rule of thumb is to choose the most expensive plasma cutter that you can afford.

Warranty and Customer Support

Finally, consider the warranty and customer support of the plasma cutter. Look for a plasma cutter that comes with a warranty of at least one year. Ensure that the manufacturer offers good customer support and that you can easily reach them if you have any issues with the plasma cutter.

Final Words

Choosing the best budget plasma cutter requires careful consideration of various factors, such as cut quality, power and performance, duty cycle, portability, consumables, price, warranty, and customer support. By considering these factors, you can choose a plasma cutter that offers the best value for your money and meets your needs for cutting metal with precision and accuracy.

Finding the best budget plasma cutter under $500 can be a daunting task. But with careful consideration of your needs and the machine’s capabilities, it is possible to find an affordable option that meets your cutting needs. The Lotos LTP5000D, Forney Easy Weld 251, and SUPER DEAL DC Inverter Plasma Cutter Machine are some of the best options on the market today. We have also covered the top plasma cutters under $1000 where you can find an excellent quality machine.

These machines offer excellent value for their price, with a range of features that ensure efficient, reliable, and precise cutting results. With the buyer’s guide and the top 10 affordable plasma cutters reviewed, you can make an informed decision and find the best budget plasma cutter under $500 that meets your needs and budget. You must also wear a welding helmet while plasma-cutting operations.

Buying a plasma cutter is not as daunting as it may seem. They are a useful tool to have in your workshop, and with our guide, you can find the best model for your needs. Our top pick for a budget plasma cutter is the Lotos LTP5000D, which offers excellent power and features at an affordable price. Overall, we hope this guide has provided valuable information to help you make an informed decision when purchasing a plasma cutter.

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