Buying Guide - Welding Helmet Reviews

What is a Passive Welding Helmet | Best Passive Helmets

by James | Apr 2, 2022 | Buying Guide

Welding is to play with flash and fire. Therefore, safety must be the priority for everyone who plays with it. The most exposed and high-risk part of the body is the face. For this reason, the welding helmets are at the front line in the list of safety instruments for any welding operation. There are two major types of welding helmets, Auto-darkening welding helmets and Passive welding helmets.

After reading this article you will know what is a passive welding helmet is and how does it work? We have also covered the working of auto-darkening welding helmets. The pros and cons of passive welding helmets. At the end of this article, you very well know about passive welding helmet and how it is different from active welding helmet. Let’s jump into the discussion.

Know More Passive Welding Helmet?

A passive welding helmet is a safety gadget that the welder wears on the face for facial protection from Ultraviolet and Infrared radiations emitting from welding operation. It is known as a passive welding helmet because it has a fixed shade lens which is usually number 10. You can perform only one type of welding operation at a time.

It is required to change the shade according to the desired kind of welding operation like TIG and MIG, to perform different kinds of welding operations. For this reason, it is known as a passive welding helmet. Although there are various kinds of auto-darkening helmets present in the market with extraordinary features, it is still the first choice for millions of welders across the globe. Veteran welders always feel comfortable working with this welding helmet.

How Does a Passive Welding Helmet Work?

A passive welding helmet has a fixed shade lens coated with a UV and IR protection layer. This layer ensures the eye’s safety from incoming ultraviolet and infrared radiation. Which other prove lethal for the welder’s eye. As the torch strikes the metal piece, then the emitting UV and IR are filtered out by coating. The welder can see a clear picture of the welding operation being carried out.

What We Like the Most in Passive Welding Helmets?

Here are some of the features and specifications of the passive welding helmets that are not available in auto-darkening welding helmets. Because of these features many welders like to use passive welding helmets.

Easier to Repair

As discussed in the previous section, there are not too many parts present in a passive welding helmet. It indicates repairing is very easy in case of any damage. Along with the fewer parts, there is no such part present that involves complications like sensors and batteries. The only thing that can be damaged is the lens. Anyone can change this lens easily.

Magnificent Optical Clarity

Although the active welding helmet is equipped with advanced features like auto-adjustment, according to the light emitting from the working environment. But the clarity is a major issue because it shows a view with a green tint background. Although some advanced welding helmets present that show high clarity they are uneconomical for most people. But in the case of a passive welding helmet, you can see a clear picture of your whole work.

Replaceable Lens

There are two types of lenses used in welding helmets. The first one is the transparent one, which is present at the front to protect the coated lens. This lens is very cheap; you can easily replace it. It doesn’t require any kind of technicalities. The other coated lens is also cheap and easily replaceable. You can also clean lenses of welding helmet so it can be used for longer period of time.

No Power Source Needed

No presence of sensors means no battery is required to trigger the automation process. You can work without the worries of a low battery. Also, you can work with this welding helmet in far-off areas, where there is no facility for electricity. Just wear the helmet, pick the torch and rock in your business.

Easier to Operate

If there is a presence of complexity in your operation, everyone can’t perform it. The purpose of a welding helmet is to protect the welder while welding. Imagine if there are a lot of complexities present with your safety gear, then imagine the difficulty in your operation. These passive welding helmets are simple and simple to operate.

What We Don’t Like in Passive Welding Helmets?

Everything has a downside along with attractive features. This rule is also applicable to the passive welding helmet. It is necessary to elaborate these points to answer what is a passive welding helmet and for what kind of welding these can be used.

Only One Shade

Usually, these welding helmets are built-in with a stand shade lens, that is number 10. So, you can work only one type of welding operation. If you are interested in performing some other kind of welding operation like TIG and MIG you must carefully choose the desired shade lens. Otherwise, emitting light will burn your eyes.

Lack Electronics

It is another obstacle that there is no presence of electronic features. To carry on with it, you must be a veteran welder. But the auto-darkening welding helmets are electronically rich and provide facilitation to the welder while welding operation.

Not Beginner-Friendly

These welding helmets are only suitable for veteran welders. They can tackle different kinds of hurdles with their experience. While the beginners are not fit for this welding helmet. It is much more difficult for them to flip up and down the welding hood at the proper time. Otherwise, high-intensity light will burn their eyes.

Now we look at the quick comparison between auto-darkening and passive welding helmets.

Difference Between Auto-darkening and Passive Welding Helmet

It is vital to know the differences between active and passive welding helmets because it helps you to get the answer of the question “what is a passive welding helmet.” Here is the quick comparison between the active welding helmet and the passive welding helmet. In the following, you will find out the comparison in the following aspects affordability, type of operation, weight of the gadget, repairing and replacement, size, safety, shade, sensors, maneuverability and lastly about the visibility.

Affordability

The passive welding helmet is affordable for everyone due to its lesser features. But on the other hand, the auto-darkening welding helmets are equipped with extra features like an Auto-darkening Filter knob, arc sensors, advanced level lens, battery to power the sensors and help activate auto-darkening feature. Active also have advanced level helmet shells. All of these features make it costly. You have to pay more to get all of these features. On the other side, you have to pay less for the passive welding helmet.

Operation

Passive welding helmets are manually operated. While operating, You have to flip up and down to inspect your progress. But the auto-darkening welding helmets are both electronically and manually controlled.

Weight

Passive welding helmets are lightweight due to their lesser features and parts. On the contrary, auto-darkening welding helmets are heavier than passive welding helmets due to the presence of various features.

Repairs and replacement

Repairing is very easy for a passive welding helmet. You can easily replace any damaged part within no time. On the other hand, it is much more difficult for an ordinary user to repair an auto-darkening welding helmet. Replacing any damaged part is also very difficult. It is also very time-consuming.

Here are some of the best passive welding helmets that are mostly used in welding helmets.

Viking Industrial Passive Welding Helmet

The Viking is a well-known brand in the industry of welding helmets. They presented a Viking industrial passive welding helmet, which provides consistent protection to the face, neck, and eyes while welding operation. It has a simple design and is available at economical prices. So, this is a fabulous opportunity for veteran welders with a low budget.

It comes with a fixed shade which is number 11. Shade 11 is considered an all-purpose shade. This shade proves a solid opposition to the light emitting from Stick, TIG, Pulsed TIG, MIG, Pulsed MIG, Flux-Cored, Gouging welding processes. Just wear the welding helmet and enjoy your work.

You can make your welding helmet a piece of attraction and motivation. All of these things are possible with attractive decal sheets. This helmet package included the decal sheets so you can customize your welding helmet according to your style. Besides the fashion, you can adjust the welding helmet according to your head size and working condition.

Safety is always a priority, and it improves if your welding helmet is certified by some authority. Two well-known certification authorities, ANSI Z87.1 and CSA Z94.3 insure its safety. Due to its low prices, it is an affordable option for students. Here are some of the features, pros and cons of this welding helmet.

Features

A fixed shade of #11
Its weight is 7 pound
Ratchet headgear
This welding helmet meets ANSI Z87.1 and CSA Z94.3 standards
Decal sheets for design customization
Suitable for Stick, TIG, Pulsed TIG, MIG, Pulsed MIG, Flux-Cored, Gouging welding processes
Cheater lens holder

Pros

A fabulous option for students
Proper eyes protection
Great view area improves welding operation
Comfortable headgear
Helpful for different kinds of operations

Cons

Heavyweight
Suitable for veteran welders

Fibre-Metal by Pipeliner Welding Helmet

It is a passive welding helmet with a class. Built up with some extraordinary features which provide quality to the customers. Rugged super gals plus the material is used for building up to this welding helmet. This material offers imperviousness to moisture. Along with the impervious quality, it has the characteristic of bearing a sudden impact. It helps to resist cracks and chips. The surface is exceptionally smooth, which deflects the light completely.

It has a compact design which allows you to use it in such small spaces and tight clearance. A large number of welding helmets do not work efficiently in tight spaces. It offers a lens of a 2″x 4″ viewing area. This lens provides a clear view of the welding operation. It is coated with an ultraviolet and infrared radiation protection layer. This layer eliminates these harmful incoming rays and protects the eyes of the welder during the process.

Ratcheting headgear is another fabulous feature of this welding helmet that allows multiple adjustments according to the welder and the need of the hour. It helps to achieve the best working position with optimal weld viewing. Free-floating arms minimize the pressure point, which helps to provide comfort to the welder while operating. Besides, comfort also offers good balance and stability while welding tasks. Here are some features, pros and cons of this welding helmet.

Features

Product weight is 1.25 pound
It offers a 2″ x 4″ viewing area
It comes with a fixed shade lens which is #10
build up with rugged super gals plus the material
Free-floating arms for balance
Adjustable ratchet headgear

Pros

Light in weight
Suitable for tight spaces
Adjustable headgear
Complete deflection of incoming UV and IR radiations
Comfortable headgear
Imperviousness to the moisture

Cons

Problem with the paint as it starts to scratch down
Rough finished
Adjustment is constantly required

Jackson Safety Passive Welding Helmet

When it comes to safety and class, Jackson has been among the names of reliability and trust for decades. Jackson has designed it by considering its durability and lightweight features. Durability helps the buyer in the long run. It’s light in weight and weighs only 6 ounces. Its lightweight feature reduces neck stress. The Hydraflex shell provides the ultimate flexibility to this welding helmet.

You can use it by wearing a hard hat. So, it helps to achieve head safety along with eye protection. It is also adaptable with the auto-darkening filters especially designed by Jackson Safety’s NexGen. Along with the built-in feature, you can get the cover plate and polycarbonate fixed shade welding helmet lens with shade 10.

It also offers protection to the operator, especially a blessing for the students and hobbyists. It is also a powerful safety tool for professionals. It comes with a variety of attractive graphics and features. It can adjust according to the welder. It is an attractive safety gadget with efficient features at economical prices. Jackson’s passive welding helmet has the certification of ANSI Z87.1 and CSA Z94.3, which attested that it is reliable regarding safety on behalf of these authorities. Check here the features, pros and cons of this product.

Features

6 ounces weight
Fixed shade lens #10
Hardhat adaptable
Economical choice
Adjustable with auto-darkening filters
It meets with ANSI Z87.1 and CSA Z94.3 standards

Pros

Relax to the welder while welding operation
Work well with a hard hat
A blessing for low budget companies or individuals
Light in weight
One can wear it for long hours
Resistant to wear and tear

Cons

Great for hobbyists, not for professionals
the head strap has to be adjusted every time

Miller Electric Passive Welding Helmet

Here is another excellent product of this list which is Miller passive welding helmet. If you love to look simple rather than a show-off or fancy, then Miller offers you according to your desire. It is a straightforward and well-designed passive welding helmet. The material used for the production of this welding helmet is Nylon, which is a rigid material that can withstand wear and tear.

It attracts customers with a large viewing area. The viewing area of this welding helmet is 15-7/10 inches x 15-7/10″, which is bigger than many other welding helmets. The large viewing area provides a clear picture of what’s going on. It also helps you to work precisely and efficiently. It is just possible due to the adaption of magnifying lenses. You can adjust a magnifying lens to inspect the details of the work.

It is a fixed shade welding helmet with shade #10. This shade number is considered the best-fixed shade for welding operations. In short, Miller passive welding helmet is a complete package for you with a fixed shade lens. You can find the features, pros and cons of this welding helmet in the following.

Features

Its weight is 1.75 Pounds
Its viewing area is 15-7/10 inches x 15-7/10″
The dimension of the plate is 3-2/5 inches and 4 inch
It is made up of Nylon
Fixed shade #10

Pros

Light in weight
Suitable for working long hours
Large viewing area
Adjustable with welder
Appropriate for tight spaces and every weather condition

Cons

Hits back when tilting to inspect the work condition
Skull is thin and flimsy

Conclusion:

The choice between the active and passive welding helmet depends upon the need. If you are a veteran welder and have to work in an open space, then these passive welding helmets are an outstanding choice for your work. Otherwise, choose the last one. Fibre-Metal by Honeywell Pipeliner Fiberglass Welding Helmet is suitable for working in tight spaces. On the other hand, you can do various welding operations with a Viking Industrial Passive Welding Helmet.

Miller Electric Passive Welding Helmet offers a superficial appearance to a welder. If you are stuck with the welding operations for long hours, then Jackson Safety Passive Welding Helmet is definitely for you. Miller Electric Passive Welding Helmet is suitable for proper inspection. It offers a large viewing area.

James

James is a welding expert, accomplished author, and trusted guide with over 8 years of experience in the industry. With his in-depth knowledge and engaging writing style, James has become a true authority in the field, offering readers and clients invaluable expertise and insights to take their welding skills to new heights.

weldinghelmetreviews.com

How Much Do Underwater Welders Make?

by James | Mar 25, 2022 | Buying Guide

A question that fetches the attention of people. Many professions provide this opportunity to make money within a short period. Underwater welding is considered among such a profession, which yields high income in a short span. But this is also a dangerous profession to adapt. Therefore, the death rate for underwater welders is high compared to other professions. What are the responsibilities of an underwater welder? These welders help in maintaining offshore oil drilling rights, pipelines, ships, underwater civil structures, and many more things. But the question is, how much do underwater welders make?

The average salary of an underwater welder with intermediate experience is $65,906 per year or $26 per hour. While the highly experienced and expert welder can earn make money in six digits. Take a breath, be relaxed and read this article till the end to know the average of how much do underwater welders make in different states, how much do experience underwater welders make a year, factors affecting the pay of an underwater welder, saturation diving and how much they make, how much do underwater welders make in different geographic regions and types of underwater welders and their income.

How Much Do Average Underwater Welders Make in the Different States?

The salary of an underwater welder varies among the different states. The average salary that an underwater welder can earn is $65,906. An underwater welder of Santa Ana averagely earns about $67,839, which is 3 percent more than the average. While the underwater welder with a medium scale of skill fetches almost $73,417 in Aurora, which is 11 percent higher than the average salary. On the other hand, the underwater welder of Washington charges about $88,075 per year for underwater welding projects. It is about 34 percent higher than the average income in the USA.

In some states, the average earning of an underwater welder is lower than the average in the USA. The underwater welder of Cincinnati earns about $64,124, which is 3 percent lower than the average from the rest of the country. But the underwater welder of New York City has a salary of about $69,022, which is about 5 percent higher than the average. These values are fetched from comparably a reliable source for finding the salaries of different professions in different areas. This site provides data about the different professions in the USA.

How Much Do Experienced Underwater Welder Make in a Year?

The highly skillful welders earn about $339,998 in a year. They are highly paid because they have to work under extreme environments and conditions like the high pressure of water. Due to these factors, an underwater welder earns the salary of the whole year within a few months as the offshore diver’s work within the span ranges from April to November the rest of the year, the weather conditions don’t allow them to work.

Many factors decide the difference in the salary of any underwater welders. The list of such factors that affect the earnings is listed below with a little explanation.

Factor Affecting the Pay of Underwater Welder

There are many deciding factors for the salary of an underwater welder. According to the research, certain factors directly impact the wage of an underwater welder. The factors enlisted plays a huge role to know how much underwater welders make in a year.

Length of Operation

How long do you have to stay in the water? For a few hours, a day, or for the weeks. Some projects have the requirement to stay underwater for weeks. The payment will be according to the length of stay.

Operating Depth

Water has its pressure, known as static pressure. Most of the people stay at the surface of the water or are limited to a few feet of depth in water. But the static pressure of water becomes a nightmare for the deep divers. The pressure at 300 ft depth is almost ten times more than the pressure on the surface. It can cause damage to the body. Therefore, the deeper, the higher the salary.

Geographic Location

Previously it was discussed that the salary of underwater welders varies among different states of the USA. The salary of an underwater welder also varies according to the region. Therefore, you should know how much money underwater welders make in specific geographic locations. These guys are hired into various projects across the globe. Therefore, they will be paid according to the respective territory where they will work.

Diving Experience

A factor that impacts significantly in the salary is your diving experience. If you are a good diver, then you can earn more and more money from this occupation. The rookie divers earn less as compared to the veteran divers with 3 or 4 years of experience. You will know in later sections about the difference between the rookie diver and the experienced one.

Working Environment

Underwater welding projects have different kinds of challenges as compared to surface welding projects regarding the environment. It is most probable that you have to work in an area underwater where the visibility is zero. High wave currents are also a challenge for the welder while working on such projects. The chilling temperature and work in the company of Sharks and other kinds of dangerous sea animals are also included in challenges that you can face as an underwater welder. So, the more challenging environment, the more you will be paid.

Certification

Certificates impact positively on your CV when you are bidding on a project or getting hired in a company. If you are a certified underwater welder, then they can trust you and have more chances of high payment. So, it has a great impact on the salary of an underwater welder.

Performance

If you performed very well in your past projects, then you can get a high payment according to your record in any company. As well as, if you show an extraordinary performance in the present project, then you will get bounces along with your decided salary.

Overtime

It is another factor that impacts the question of how much underwater welders make. When these guys are busy with offshore welding projects, these divers take advantage and work extra hours to make more money. Underwater welders earn handsome money from one project and then land on the other project.

These welders avail this opportunity due to the reason because marine welding or offshore welding is a seasonal job. Therefore, they earn extra money to complement the off-season.

Diving Method

The diving method is another major factor that replays the answer of how much does underwater welding pays. There are various diving methods like mixed gas saturation method, surface supplied air method and Scuba diving method. Underwater researchers and someone who wants underwater recreations done Scuba diving.

Whatever the method you choose for your project the insulation must be. It is dangerous. But the lesser the insulation, the higher will be the reward. Because lesser insulation ensures a high quality of output. The above-mentioned factors have a major role in answering the question “How much do underwater welders make?”

What is Saturation Diving

In the previous section, you have come to know that when the divers have to work in deep waters like about 300 ft depth, they feel the immense pressure of water which is about ten times the pressure which someone feels at sea level. Saturation diving is a form of diving in which the divers have to stay for a long time at higher depths. They use gasses instead of the air for proper breath.

They use a mixture of oxygen and nitrogen for proper breathing under high pressure at greater depths. They are used extra than the required per breath because the oxygen dissolves less as compared to the nitrogen in the lungs. But the problem with it is both of the gasses are in proper proportion. Nitrogen dissolves more and causes decompression sickness to the divers. To avoid these divers can only for 5 minutes in such depth with these gasses.

The divers know that they have to stay for weeks in such conditions. They use a technique known as saturation diving. Saturation diving can take up to three weeks. In these weeks, the diver eats and drinks in a pressure chamber. This saturation diving helps to avoid decompression stress for the divers until the job is done.

How Much Do Saturation Divers Make?

With such a harsh and challenging situation, they charge more as compared to lesser deep welding projects. These welders charge in the range of $45,000 to $90,000 per month. In this way, they can translate to about $500,000 per year.

If you are thinking after reading about a half-million/ year to become a saturation diver, then please stop. This is not a get-rich-quick-scheme to become a saturation diver. It requires very tough and rigorous training to become a saturation diver. You have to join some school which offers such training to survive under such gruesome conditions for a long time.

It takes a long time to go for your first saturation dive like a professional. The payment that a saturation diver receives is known as depth pay. This varies concerning the depth. Usually ranges from $1 to $4. For the first 100 ft, they charge $1 per foot and for the later depths, their charges increase to $2 per foot. This depends upon the depth of operation and length of the project. Along with all of this payment, they also earn a handsome amount in terms of bounces. They get bounced for the time that they have to spend underwater and the strain that they have beard.

How Much Do Underwater Welders Make in Different Geographic Regions?

According to payscale.com, the salary of an underwater welder is as follows. According to it, west Africa is the least paid region and on the other hand, Northern Europe is the heaven of an underwater welder. In West Africa, these guys earn about $60,000 per year. The Middle East’s underwater welder makes about $70,000 per annum. While the regions of Northern America, Western Europe, Australia and Northern Europe offer about $75,000 per year.

Types of Underwater Welders and Their Income

Underwater welders are classified into two main categories. Which are Offshore divers and onshore divers. What is the difference between onshore and offshore diving?

Onshore Divers

As the name suggests about their job status. These divers work inland projects. They earn their livelihood from working in lakes and rivers near the dam sites or other engineering construction sites. These guys mostly dive into freshwater. Therefore, there is a lesser chance of corrosion to their diving gears as compared to offshore divers. Mostly these guys carry on their job with the help of Scuba diving. These divers have a 40 to 45 days schedule per year.

Nature of the Work

Onshore divers have a different nature of the project as compared to offshore divers. Their main focus is to support civil engineering works. They help to check the integrity of different types of civil projects like checking bridge structure. They also take care of the dam’s wall along with repairing they inspect the sewer pipes, underwater debris and many other things. Although this is less challenging as compared to offshore projects. But, they also face high currents and challenging environments.

How Much Do Onshore Underwater Welders Make?

This is a less tricky job as compared to offshore divers. Therefore, the income is lesser than the offshore divers. These divers are categorized into two main categories.

Rookie divers
Veteran divers

Rookie divers began with the range of $25,000 to $40,000. However the annual income of Veteran divers ranges between $50,000 to $80,000. It requires almost five years to become a veteran diver.

Offshore Divers

These divers perform welding operations in seas, gulfs and oceans. These divers are supported by some stationary platforms or boats. The newbies have a chance to start their underwater welding careers as offshore divers. Most oil and gas companies hired these welders for the sake of maintenance of the structures.

Nature of the Job

Usually, these welders are hired for the sake of maintenance of oil and gas structures. But they are also hired for oil extraction from the seas. The nature of the job is much more challenging than the onshore projects. These underwater divers have to stay for weeks in the depths of water. They have to carry on their operations in less visibility, freezing temperatures, high pressure and a challenging environment.

How Much Do Offshore Underwater Welders Make?

These divers are divided into two main categories according to their experience.

Rookie divers
Veteran divers

Rookie divers or newbies make almost $40,000 to $60,000 per year. While veteran divers with 5 or more 5 years of experience almost make $50,000 to $80,000. They can work from April to November. For the rest of the year, weather conditions don’t allow them to work.

Conclusion:

Let’s conclude the whole discussion. Underwater welding projects are far more challenging as compared to other welding operations. They involve more risks like the static pressure of water, lesser visibility, short periods of working, challenging environment and higher death rates. These risks are the reason for the high earnings of underwater welders. On average an underwater welder with medium experience makes about $65,906. While the saturation divers can make about $500,000 per year. The answer to the question of how much underwater welders make in an hour is almost $ 26 per hour.

FAQs

How many types of underwater welding?

There are mainly two types of underwater welding, wet and dry. In wet welding, the operation is carried out in the water while in case of the dry welding. Either metal piece or both welders and metal pieces are brought to a dehydrated chamber underwater and the welding is done in that chamber.

Is underwater welding challenging?

Yes, underwater welding is a hard job. It requires skillful people because they have to work in challenging environments, freezing temperatures, reduced visibility and high pressure. Along with the skill, they must be physically fit people.

What is the age limit for underwater welding?

It is a difficult as well as an active job. The person who wants to carry on this occupation must be fit. There is no legal age limit for this profession. But the best time for this job is before 30.

Which kind of companies hire underwater welders?

Usually, the oil and gas companies hire underwater welders for the sake of maintenance of pipelines as well as for the extraction of oil and gas beneath the sea’s bed. While some civil works companies also hire such persons. So that they help out in civil works like bridge construction. They also have the opportunity to work the sewer line maintenance and dam wall repair. Marines also want to have such people for the repairing of ships while they are in oceans or seas.

James

James is a welding expert, accomplished author, and trusted guide with over 8 years of experience in the industry. With his in-depth knowledge and engaging writing style, James has become a true authority in the field, offering readers and clients invaluable expertise and insights to take their welding skills to new heights.

weldinghelmetreviews.com

How To Change Battery in Welding Helmet – Easy Method

by James | Feb 24, 2022 | Buying Guide

Auto-darkening welding helmets have reshaped the welding industry. It helped to make welding an easy occupation by ensuring the safety of the welders. These welding helmets protect the skin and eyes of the operator. It fetches all of the power required for auto-darkening from the batteries. Sooner or later, these batteries have to drain out empty. When these batteries are fully drained, then it’s time to change the battery. So, if you are a professional welder, then you must know how to change the battery in a welding helmet. It will help a lot in your welding operations.

This article will teach you about the following main aspects.

Why use batteries in a welding helmet?
Time to replace the batteries
How to Change Battery in Welding Helmet?
How to change the battery in the Hobart welding helmet?

Let’s dive into the guide to learn more about the above-discussed headings.

Why Use Batteries in Welding Helmet?

Welding is a game of fire, flash, and spatters. It’s a dangerous but inevitable occupation. Because there is always a need to join or cut a metal piece, all of this is usually done with the welding torch. To play the action, personal safety is much required. In the old days, this was done with the help of passive welding helmets. There is a fixed shade lens supported with the transparent lens present in these welding helmets.

Over time, in 1981 first active or auto-darkening welding helmets appeared in the market. When the welding torch touches the ground of welding, then sensors detect the lightning and darken the screen. All of the procedures are completed within a fraction of one second, which is now on average 1/25,000 seconds. This procedure is only possible just due to the presence of the batteries.

Time has changed and present welding helmets are equipped with solar power. But the importance of batteries is evergreen like in the past. These batties support the solar system to carry on the welding operation properly. It is vital for a welder to know how does an auto-darkening welding helmet works because it helps the user to get the maximum out of it.

Time to Replace the Batteries

There are different types of welding helmets present in the market. Some welding helmets have built-in batteries. On the other hand, some welding helmets are equipped with replaceable batteries. There is a common thing between both types of welding helmets, that is, you have to replace the battery. In the case of a built-in or fixed battery, it works for a long time like 2 to 3 years. On the contrary, the second one has to be replaced sooner than the previous one.

By following proper guidelines, you can replace a battery easily. It requires both your precious time and money. So, you don’t have to throw away your old one although it’s properly working. In the following, there are a few tests that will teach you this is the right time to replace the battery.

Take Alert System Seriously

As previously mentioned, there is an epic advancement in welding manufacturing. Helmets that are manufactured within the last few years are equipped with a signal, which alerts the user about the battery. This signal only buzzes up if the battery of your welding helmet is about to die or the course of life has ended.

One thing is that you must care about these signals. Within the past few years, there are many advanced-level welding helmets designed with low battery signals. So, check the manual to get a clear picture about the battery life, whether it is about to die or there is a need for a plugin.

Variable Intensities

The key feature of an auto-darkening welding helmet is the adjustment of shade for different welding operations, according to the intensity of light. The reason behind the adjustment is the presence of sensors in the forehead of the welding helmet. The efficiency of bright and dark shade depends upon the strength of the welding helmet’s battery as well. Checking the welding helmet at variable intensities of light is an excellent way to check the condition of battery life.

For this test, deliberately spark up and carry on this operation. If there are many spark flashes received, then there is something wrong with the welding helmet because it is supposed to activate the auto-darkening option according to the light’s intensity. An excessive flash to your eyes is a sign of a weak battery. It means that the batteries are not responding to arc flash properly.

Before making the final decision, you must check the sensitivity level of your welding helmet. It may be possible that you haven’t adjusted the sensitivity properly. If the sensitivity is too high then there is prolonged darkening. On the other, if the sensitivity is too low, then there is late darkening in response to high intensity of light. So, you should consider this option before making up your mind to change the battery of your welding helmet.

The Sun Test

Wear your welding helmet and go outside under the sun. This one is natural as well as easy to check. Face the sun, wave your hand between your face and sun as well back and forth on the path of your eye-sight. This one will block the sunlight intermittently, and it’s enough to trigger up the auto-darkening feature of your welding helmet.

Now, focus on the results. If the auto-darkening is working appropriately, then carry on to your work with these batteries. Otherwise, it’s time to replace the battery of your welding helmet. You must also check another testing method for welding helmets because it will help you to make a true opinion about welding helmets.

There are two main things you must consider while performing this test. The first thing that you must have is to check the sensitivity of your welding helmet. As discussed in the previous section, too high causes prolonged darkening and too low late darkening. The second thing you must consider should be the last option to check the battery condition.

Once all set and you are clear about the battery health. It’s time to get a replacement. Initial steps for the replacement vary from model to model. The reason behind this is the battery presence.

How to Change Battery in Welding Helmet

In the following, you will find the common steps to replace the battery of your welding helmet. If you are worried about reading, these steps vary from model to model. Then don’t worry about it, in the later section, you will also learn about how to change the battery in some famous brands.

Let’s see a few general steps to replace a battery in an auto-darkening welding helmet.

Battery Selection

You can find two situations here regarding battery selection. One is that you will find auto-darkening with the help of only the battery. Usually, Lithium-Ion Metal batteries are used in welding helmets. The second situation is that you find a welding helmet powered with both a solar system and Lithium-ion metal batteries. In some situations, you can find a welding helmet powered by a solar system but accompanied by fixed or non-replaceable batteries. Yes, batteries can be both fixed or replaceable. Replaceable is mostly preferred over non-replaceable. But to discuss the fixed or replaceable is out of context here. Let’s get back to our topic.

For the proper selection of a battery for your welding helmet, you should have a concern with the user manual that you have along with the welding helmet. Typically, AAA or AAAA batteries are required to empower the welding helmet.

Read More: Bluetooth Welding Helmet Working

Toolkit

The second most important thing that you have to consider is, that you have to gather all of the requirements for the replacement. In the following, there is a checklist of tools required.

Screwdriver
Solder along with matching iron
Dremel diamond wheel
3VDC cell holder

After you’ve gathered all of these things, it’s time to take action. As you get from the previous section, the place of the battery may vary from model to model.

Locate the Battery

In most of the welding helmets battery is present besides the front lens. Therefore, examine the front portion of the welding helmet, which is located near the lens. After finding the location, the next thing is to dissect the battery. Use the Dremel tool to remove it from the place. This will not take more than a minute.

To go through a smooth and supported operation, put your helmet on the table to get some support. A Dremel tool is required to cut an area that is a small square just like the size of a post stamp. Keep the part of cut plastic to use later. After watching the battery, take a pen and pencil to note down the information like the exact place of the battery and polarity.

Battery Removal

This one is the most important step where you must have focused as much as possible. Take the screwdriver to lose the tabs that secure the battery at the spot. Lose them but be careful while losing them. Gentle force can break them down. Lose them according to the requirement. Apply gentle force, which is required to remove the battery, not apply brute force.

Battery Installation

Connect the battery holder with the desired leads with the help of a solder. While making the connection, you must make sure to make the right connection. Join the red lead with the positive side, and black leads with the negative side. After that, you have to make a small incision that allows the wire to run externally.

Place the battery in the desired place in the holder. It’s time to rebuild the dissected welding helmet. For this, you have to follow the procedure that you have written on the paper. Place the holder at the desired place. Use hot glue to seal the dissected small plastic piece on the welding helmet.

Testing

You have to test the welding helmet before putting it into operation. Follow the three tests to replace the battery. But at this time, you will feel a difference. The difference is that this time you are just checking it to put it into action, not for the sake of information about the battery condition.

How to change the battery in the Hobart welding helmet?

Some of the advanced welding helmets, like the Hobart welding helmet, have a few unique steps for replacing the battery. For this welding helmet, you have to push the front lens inside of the welding helmet. When the front comes out from the place, you have to remove the tabs from it. After that, you will get lens assembly. If you look at the upper side of the lens, you can find a battery holder. Push it out with the help of your hand but requires gentle force. Remove the old one and place the new battery inside the holder. Reverse the operation to regain its original shape.

Read More: Welding Helmet Designs

Auto-darkening welding helmets have reshaped the welding industry. It helped to make welding an easy occupation by ensuring the safety of the welders. These welding helmets protect the skin and eyes of the operator. It fetches all of the power required for auto-darkening from the batteries. Sooner or later, these batteries have to drain out empty. When these batteries are fully drained, then it’s time to change the battery. So, if you are a professional welder, then you must know how to change the battery in a welding helmet. It will help a lot in your welding operations.

This article will teach you about the following main aspects.

Why use batteries in a welding helmet?
Time to replace the batteries
How to Change Battery in Welding Helmet?
How to change the battery in the Hobart welding helmet?

Let’s dive into the guide to learn more about the above-discussed headings.

Why Use Batteries in Welding Helmet?

Welding is a game of fire, flash, and spatters. It’s a dangerous but inevitable occupation. Because there is always a need to join or cut a metal piece, all of this is usually done with the welding torch. To play the action, personal safety is much required. In the old days, this was done with the help of passive welding helmets. There is a fixed shade lens supported with the transparent lens present in these welding helmets.

Over time, in 1981 first active or auto-darkening welding helmets appeared in the market. When the welding torch touches the ground of welding, then sensors detect the lightning and darken the screen. All of the procedures are completed within a fraction of one second, which is now on average 1/25,000 seconds. This procedure is only possible just due to the presence of the batteries.

Time has changed and present welding helmets are equipped with solar power. But the importance of batteries is evergreen like in the past. These batties support the solar system to carry on the welding operation properly. A welder needs to know how an auto-darkening welding helmet works because it helps the user to get the maximum out of it.

Time to Replace the Batteries

There are different types of welding helmets present in the market. Some welding helmets have built-in batteries. On the other hand, some welding helmets are equipped with replaceable batteries. There is a common thing between both types of welding helmets, that is, you have to replace the battery. In the case of a built-in or fixed battery, it works for a long time like 2 to 3 years. On the contrary, the second one has to be replaced sooner than the previous one.

By following proper guidelines, you can replace a battery easily. It requires both your precious time and money. So, you don’t have to throw away your old one although it’s properly working. In the following, there are a few tests that will teach you this is the right time to replace the battery.

Read More: Bluetooth Welding Helmet Workig

Take Alert System Seriously

As previously mentioned, there is an epic advancement in welding manufacturing. Helmets that are manufactured within the last few years are equipped with a signal, which alerts the user about the battery. This signal only buzzes up if the battery of your welding helmet is about to die or the course of life has ended.

One thing is that you must care about these signals. Within the past few years, there are many advanced-level welding helmets designed with low battery signals. So, check the manual to get a clear picture about the battery life, whether it is about to die or there is a need for a plugin.

Variable Intensities

The key feature of an auto-darkening welding helmet is the adjustment of shade for different welding operations, according to the intensity of light. The reason behind the adjustment is the presence of sensors in the forehead of the welding helmet. The efficiency of bright and dark shade depends upon the strength of the welding helmet’s battery as well. Checking the welding helmet at variable intensities of light is an excellent way to check the condition of battery life.

For this test, deliberately spark up and carry on this operation. If there are many spark flashes received, then there is something wrong with the welding helmet because it is supposed to activate the auto-darkening option according to the light’s intensity. An excessive flash to your eyes is a sign of a weak battery. It means that the batteries are not responding to arc flash properly.

Before making the final decision, you must check the sensitivity level of your welding helmet. It may be possible that you haven’t adjusted the sensitivity properly. If the sensitivity is too high then there is prolonged darkening. On the other, if the sensitivity is too low, then there is late darkening in response to high intensity of light. So, you should consider this option before making up your mind to change the battery of your welding helmet.

The Sun Test

Wear your welding helmet and go outside under the sun. This one is natural as well as easy to check. Face the sun, wave your hand between your face and sun as well back and forth on the path of your eye-sight. This one will block the sunlight intermittently, and it’s enough to trigger up the auto-darkening feature of your welding helmet.

Now, focus on the results. If the auto-darkening is working appropriately, then carry on to your work with these batteries. Otherwise, it’s time to replace the battery of your welding helmet. You must also check another testing method for welding helmets because it will help you to make a true opinion about welding helmets.

There are two main things you must consider while performing this test. The first thing that you must have is to check the sensitivity of your welding helmet. As discussed in the previous section, too high causes prolonged darkening and too low late darkening. The second thing you must consider should be the last option to check the battery condition.

Once all set and you are clear about the battery health. It’s time to get a replacement. Initial steps for the replacement vary from model to model. The reason behind this is the battery presence.

How to Change Battery in Welding Helmet

In the following, you will find the common steps to replace the battery of your welding helmet. If you are worried about reading, these steps vary from model to model. Then don’t worry about it, in the later section, you will also learn about how to change the battery in some famous brands.

Let’s see a few general steps to replace a battery in an auto-darkening welding helmet.

Battery Selection

You can find two situations here in regards to battery selection. One is that you will find auto-darkening with the help of only the battery. Usually, Lithium-Ion Metal batteries are used in welding helmets. The second situation is that you find a welding helmet powered with both solar system and Lithium-ion metal batteries. In some situations, you can find a welding helmet powered by a solar system but accompanied by fixed or non-replaceable batteries. Yes, batteries can be both fixed or replaceable. Replaceable is mostly preferred over non-replaceable. But to discuss the fixed or replaceable is out of context here. Let’s get back to our topic.

For the proper selection of a battery for your welding helmet, you should have a concern with the user manual that you have along with the welding helmet. Typically, AAA or AAAA batteries are required to empower the welding helmet.

Toolkit

The second most important thing that you have to consider is, you have to gather all of the requirements for the replacement. In the following, there is a checklist of tools required.

Screwdriver
Solder along matching iron
Dremel diamond wheel
3VDC cell holder

After you’ve gathered all of these things, it’s time to take action. As you get from the previous section, the place of the battery may vary from model to model.

Locate the Battery

In most of the welding helmets battery is present besides the front lens. Therefore, examine the front portion of the welding helmet, which is located near the lens. After finding the location, the next thing is to dissect the battery. Use the Dremel tool to remove it from the place. This will not take more than a minute.

To go through a smooth and supported the operation, put your helmet on the table to get some support. A Dremel tool is required to cut an area that is a small square just like the size of a post stamp. Keep the part of cut plastic to use it on later. After watching the battery, take a pen and pencil to note down the information like the exact place of battery and polarity.

Battery Removal

This one is the most important step where you must have focused as much as possible. Take the screwdriver to lose the tabs that secure the battery at the spot. Lose them but be careful while losing them. Gentle force can break them down. Lose them according to the requirement. Apply gentle force, which is required to remove the battery, not apply brute force.

Battery Installation

Connect the battery holder with the desired leads with the help of solder. While making the connection, you must make sure to make the right connection. Join the red lead with the positive side, and black leads with the negative side. After that, you have to make a small incision that allows the wire to run externally.

Place the battery at the desired palace in the holder. It’s time to rebuild the dissected welding helmet. For this, you have to follow the procedure that you have written on the paper. Place the holder at the desired place. Use hot glue to seal the dissected small plastic piece on the welding helmet.

Testing

You have to test the welding helmet before putting it into operation. Follow the three tests that you have read at the top of this article, under the section of time to replace the battery. But at this time, you will feel a difference. The difference is that this time you are just checking it to put it into action, not for the sake of information about the battery condition.

How to change the battery in the Hobart welding helmet?

Some of the advanced welding helmets, like the Hobart welding helmet, have a few unique steps for replacing the battery. For this welding helmet, you have to push the front lens inside of the welding helmet. When the front comes out from the place, you have to remove the tabs from it. After that, you will get lens assembly. If you look at the upper side of the lens, you can find a battery holder. Push it out with the help of your hand but requires gentle force. Remove the old one and place the new battery inside the holder. Reverse the operation to regain its original shape.

Read More: Welding Helmet Designs

James

James is a welding expert, accomplished author, and trusted guide with over 8 years of experience in the industry. With his in-depth knowledge and engaging writing style, James has become a true authority in the field, offering readers and clients invaluable expertise and insights to take their welding skills to new heights.

weldinghelmetreviews.com

5 Difference Between Auto Darkening Welding Helmet Vs Passive

by James | Feb 21, 2022 | Buying Guide

If you are ready to jump into the welding occupation either by profession or by hobby, then you are searching for how to choose a welding helmet. For any type of welding operation, Welding helmets are necessary. These Welding helmets are classified into two major categories, active or auto-darkening welding helmets and passive welding helmets. Both types have their strengths and weaknesses. It’s necessary to open a discussion about Auto-darkening welding helmets vs passive.

If you are looking for a comparison between an auto-darkening welding helmet and a passive one, then you are at the right place. After reading this article, you will get a clear picture of these welding helmets.

5 Key Differences Between Auto Darkening Welding Helmet Vs Passive

Here are five key differences between Auto-darkening welding helmets vs Passive that will clear your mind about the selection of welding helmets for your work.

The primary difference between auto-darkening vs passive welding helmets is a sensor. In an auto-darkening welding helmet, sensors are present that are powered by batteries. On the other hand, a passive welding helmet consists of a fixed shade lens supported by a transparent lens. You can also check the best auto-darkening welding helmet under $200. Here are some differences between auto-darkening and passive welding helmets.

Auto-darkening welding helmets are costly, and on the other hand, passive welding helmets are cheap ones.
Auto-darkening welding helmets help a lot of beginners to thrive in business. While the passive ones are for only experienced persons.
Auto-darkening welding helmets work well even in tight spaces. While passive ones are restricted to workshops or comfortable places.
Auto-darkening welding helmets can help to perform different types of welding operations like TIG and MIG. On the contrary, the passive welding helmets don’t offer such a kind of opportunity.

Auto Darkening Welding Helmet

The auto-darkening welding helmets are the genre of welding helmets that arrived in the markets in 1981. Speedgals released the first auto-darkening welding helmet. Soon after the first release, it dominated over the old one. It became popular among welders due to its auto-response to intense light. Let’s have a brief look over this stuff. Here in the following, you will find out different parts of welding helmets and their function.

There are several sensors present in these welding helmets. These sensors detect light’s intensity and activate a specific shade. This shade varies for different welding helmets. Usually, it activates shade number 10 while working. There is a screen in front of the welding helmet. It is just like a TV screen. The screen is composed of many layers of different filters. A welder should test an auto-darkening welding helmet before using it. There is also a dial inside an auto-darkening welding helmet, which allows the welder to set it for the different types of welding operations. All of the automation is possible due to the presence of batteries. Batteries may be electric-powered or solar-powered.

Read More:

Advantages

Let’s look at the bright side of these active welding helmets. You can choose an auto-darkening welding helmet due to high-quality production, performs well in tight spaces, welder remains stress-free, saves from random arc flashes, and is a great thing for beginners.

There is no need to change the torch position. It allowed the worker to focus on the welding object by reducing the head nodding.

Welding in tight spaces is a laborious and risky task for every welder. These welding helmets facilitate performing best in such tight spaces for every welder.

Tack or abrupt welding helmet is inevitable in most welding operations. This operation hurts the neck of the welder. These welding helmets are very effective for such kinds of welding operations.
Arc flashes affect the health of a welder as well as the accuracy of the work. Sensors present in auto-darkening welding detect the arc flashes and change the shade with an average of 1/25000 seconds. In this way, they protect the welder.

ADF welding helmets are the best option for beginners. These welding helmets allow them to focus on learning without any fear of arc flashes or nodding their heads.

Disadvantages

There are a few things that prove a roadblock for these welding helmets. They are very costly, require too much care, and have secondary light effects.

One who wants to buy an ADF welding helmet has to pay more than a passive one. The sensors, batteries, and LCD make it costly.
Once there is something wrong with the helmet, your welding task can be a nightmare. So, auto-darkening welding helmet requires more care compared to passive welding helmets.
It is difficult to work under the sun with these helmets. The sunlight intercepts sensors. Other than sunlight, these sensors are also deceived by workshop lights. This is resolved with X-mode technology which is only present in a few welding helmets.

Passive Welding Helmets

Passive welding helmets are very simple in design. There are two lenses present in these welding helmets. The front lens is a fixed shade, usually number 10. The front lens is coated with IR and VR paint to save the welder from high-intensity emitting light. The second lens is transparent. This lens helps to inspect the welding operation. A welder has to flip up and down the front lens. It requires experience to avoid arc flashes.

These welding helmets are the best option in terms of cost, weight, maintenance, clear view, and require only experience.

These welding helmets are cost-effective. The reason behind this, there are no batteries and sensors present in such helmets.
These helmets are light in weight as compared to auto-darkening welding helmets. The reason behind this is that there are no batteries present in these welding helmets. The light-in-weight feature creates comfort for the operator.
Maintenance of these welding helmets is easy. In case of damage to the lens, they can easily be replaced. Other than the replacement, the lens for the welding helmets is economical.
These welding helmets are optically clear than the ADF welding helmets. Because there are only lenses, not an LCD.
Sensors, batteries, sensitivity control, or other things are not required. It requires an extra lens on backup to replace the damaged welding helmet.

Disadvantages

There are also a few drawbacks to these welding helmets. Like these are suitable only for experienced persons, and perform well in the workshop. At a time, Specified with one type of welding operation, and the selection of the right shade is very crucial.

These are only suitable for experienced welders because they are synchronized to flip up and down from the fixed shade lens to inspect the operation.
As there is a lack of electronics, these welding helmets are limited to a few types of welding operations. The welder cannot set it for a different type of welding operation like TIG, and MIG.
As there is only a fixed shade present, there is a need for a proper selection of lenses. Otherwise, one has to face arc flashes.
These welding helmets are limited to indoors. While working under the sun, there is an interruption of sunlight.

Conclusion:

Let’s conclude a comparison between auto-darkening welding helmets vs passive. Best auto-darkening welding helmets are very much suitable for beginners and perform well in different kinds of welding operations like TIG, and MIG. With the X-mode technology, they work well under the sun as well. On the other hand, passive welding helmets match well with experienced guys. They are cost-effective and light in weight.

If you are an experienced one and have to work inside the workshop, then passive welding helmets are the best choice for you because they work well at an economical price. Otherwise, the second option of an ADF welding helmet is much more suitable for you.

FAQs

Is it safe to use an auto-darkening welding helmet?

It all depends upon the user. If the user likes to use an auto-darkening welding helmet, it is the best option for a welder. Because it supports a variety of welding operations. It also minimizes the risk factor and helps the user to provide a quality job.

What should be the response rate of an auto-darkening welding helmet?

On average, the response rate of an auto-darkening welding helmet should be 1/25,000 seconds. Some welding helmets have less reaction time than the average response rate.

How important is a welding helmet important?

A welding helmet is an important safety gear for every welder. It protects the eyes and skin of a welder. Any type of welding is easy due to these welding helmets.

If you are ready to jump into the welding occupation either by profession or by hobby, then you are searching for how to choose a welding helmet. For any type of welding operation, Welding helmets are necessary. These Welding helmets are classified into two major categories, active or auto-darkening welding helmets and passive welding helmets. Both types have their strengths and weakness. It’s necessary to open a discussion about Auto-darkening welding helmets vs passive.

If you are looking for a comparison between an auto-darkening welding helmet and passive, then you are at the right place. After reading this article, you will get a clear picture of these welding helmets.

5 Key Difference Between Auto Darkening Welding Helmet Vs Passive

Here are five key-difference between Auto-darkening welding helmets vs Passive that will clear your mind about the selection of welding helmets for your work.

The primary difference between auto-darkening vs passive welding helmets is a sensor. In an auto-darkening welding helmet, sensors are present that are powered by batteries. On the other hand, a passive welding helmet consists of a fixed shade lens supported with a transparent lens. You can also check the best auto-darkening welding helmet under $200. Here are some differences between auto-darkening and passive welding helmets.

Auto-darkening welding helmets are costly, and on the other hand, passive welding helmets are cheap ones.
Auto-darkening welding helmets help a lot of beginners to thrive in business. While the passive ones are for only experienced persons.
Auto-darkening welding helmets work well even in tight spaces. While passive ones are restricted to the workshops or comfortable places.
Auto-darkening welding helmets can help to perform different types of welding operations like TIG and MIG. On the contrary, the passive welding helmets don’t offer such a kind of opportunity.

Auto Darkening Welding Helmet

The auto-darkening welding helmets are the genre of welding helmets that arrived in the markets in 1981. Speedgals released the first auto-darkening welding helmet. Soon after the first release, it dominated over the old one. It became popular among welders due to its auto-response to intense light. Let’s have a brief look over this stuff. Here in the following, you will find out different parts of welding helmets and their function.

There are several sensors present in these welding helmets. These sensors detect light’s intensity and activate a specific shade. This shade varies for different welding helmets. Usually, it activates shade number 10 while working. There is a screen in front of the welding helmet. It is just like a TV screen. The screen is composed of many layers of different filters. A welder should test an auto-darkening welding helmet before using it. There is also a dial inside an auto-darkening welding helmet, which allows the welder to set it for the different types of welding operation. All of the automation is just possible due to the presence of batteries. Batteries may be electric-powered or solar-powered.

Advantages

Let’s look at the bright side of these active welding helmets. You can choose an auto-darkening welding helmet due to high-quality production, perform well in tight spaces, welder remain stress-free, save from random arc flashes, and a great thing for beginners.

There is no need to change the torch position. It allowed the worker to focus on the welding object by reducing the head nodding.

Welding in tight spaces is a laborious and risky task for every welder. These welding helmets facilitate performing best in such tight spaces for every welder.

Tack or abrupt welding helmet is inevitable in most welding operations. This operation hurts the neck of the welder. These welding helmets are very much effective for such kinds of welding operations.
Arc flashes affect the health of a welder as well as the accuracy of the work. Sensors present in auto-darkening welding detect the arc flashes and change the shade with an average of 1/25000 seconds. In this way, they protect the welder.

ADF welding helmets are the best option for beginners. These welding helmets allow them to focus on learning without any fear of arc flashes or nodding the head.

Disadvantages

There are a few things that prove a roadblock for these welding helmets. They are very costly, require too much care, and have secondary light effects.

One who wants to buy an ADF welding helmet has to pay more than a passive one. The sensors, batteries, and LCD make it costly.
Once there is something wrong with the helmet, your welding task can be a nightmare. So, auto-darkening welding helmet requires more care compared to passive welding helmets.
It is difficult to work under the sun with these helmets. The sunlight intercepts to sensors. Other than sunlight, these sensors are also deceived by workshop lights. This is resolved with X-mode technology which is only present in a few welding helmets.

Passive Welding Helmets

Passive welding helmets are very simple in design. There are two lenses present in these welding helmets. The front lens is a fixed shade, usually number 10. The front lens is coated with IR and VR paint to save the welder from high-intensity emitting light. The second lens is transparent. This lens helps to inspect the welding operation. A welder has to flip up and down the front lens. It requires experience to avoid arc-flashes.

These welding helmets are the best option in terms of cost, weight, maintenance, clear view, and require only experience.

These welding helmets are cost-effective. The reason behind this, there are no batteries and sensors present in such helmets.
These helmets are light in weight as compared to auto-darkening welding helmets. The reason behind this is that there are no batteries present in these welding helmets. The light in weight feature creates comfort for the operator.
Maintenance of these welding helmets is easy. In case of damage to the lens, they can easily be replaced. Other than the replacement, the lens for the welding helmets is economical.
These welding helmets are optically clear than the ADF welding helmets. Because there are only lenses, not an LCD.
Sensors, batteries, sensitivity control, or other things are not required. It requires an extra lens on backup to replace the damaged welding helmet.

Disadvantages

There are also a few drawbacks to these welding helmets. Like these are suitable only for experienced persons, and perform well in the workshop. At a time, Specified with one type of welding operation, and selection of the right shade is very crucial.

These are only suitable for experienced welders because they are synchronized to flip up and down from the fixed shade lens to inspect the operation.
As there is a lack of electronics, these welding helmets are limited to a few types of welding operations. The welder cannot set it for a different type of welding operation like TIG, and MIG.
As there is only a fixed shade present, there is a need for a proper selection of lenses. Otherwise, one has to face arc flashes.
These welding helmets are limited to indoors. While working under the sun, there is an interruption of sunlight.

Conclusion:

Let’s conclude a comparison between auto-darkening welding helmets vs passive. Best auto-darkening welding helmets are very much suitable for beginners and perform well in different kinds of welding operations like TIG, MIG. with the X-mode technology they work well under the sun as well. On the other hand, passive welding helmets match well with experienced guys. They are cost-effective and light in weight.

If you are an experienced one and have to work inside the workshop, then passive welding helmets are the best choice for you because they work well at an economic price. Otherwise, the second option of an ADF welding helmet is much more suitable for you.

FAQs

Is it safe to use an auto-darkening welding helmet?

It all depends upon the user. If the user like to use an auto-darkening welding helmet, it is the best option for welder. Because it supports a variety of welding operations. It also minimizes the risk factor and helps the user to provide a quality job.

What should be the response rate of an auto-darkening welding helmet?

On average, the response rate of an auto-darkening welding helmet should be 1/25,000 seconds. Some welding helmets have less reaction time than the average response rate.

How important is a welding helmet important?

A welding helmet is an important safety gear for every welder. It protects the eyes and skin of a welder. Any type of welding is easy due to these welding helmets.

James

James is a welding expert, accomplished author, and trusted guide with over 8 years of experience in the industry. With his in-depth knowledge and engaging writing style, James has become a true authority in the field, offering readers and clients invaluable expertise and insights to take their welding skills to new heights.

weldinghelmetreviews.com

5 Benefits of Using Welding Helmet Fan – Must Read Guide

by James | Feb 15, 2022 | Buying Guide

Fire, flashes, heat, and spatter; are all of these things that are being faced by everyone who deals with welding operations. As I said, it means anyone who meets with a welding operation, although a professional worker or a hobbyist. For the proper eye, face, and neck protection one has to use a welding helmet. Welding is not an easy task. You just wear a welding helmet, gear up with a welding torch, and begin your welding operation without any interruption.

It’s a great chance that you will encounter a few problems. In a list of encounters while operating, you may face the issue of fogging up the lens of the welding helmet. To overcome these issues welding helmet fan is an excellent option for a welder. If the lens of the welding helmet is not clean, you should also check the best way to clean the welding helmet lens. Fogging up the welding helmet’s lens is not a laughing matter while welding. This will make you annoyed tired, and affect your efficiency especially if you are in a hurry to complete your project.

Fogging up of lenses is not a partial issue as one can say if you are a veteran then there is a low chance. No, this problem is faced by both beginners and veterans of welding crafts. You can also check the best welding helmet for beginners. If you are looking for how to get rid of the issue and resolve the problem, then you are at the right place. In this article, we’ll address the cause of fogging and how to overcome it. Also features and benefits of welding helmet fans.

Reasons for Fogging in a Welding Helmet

Let’s see the reasons for the fogging up welding helmet lens while working. The reason for the fogging is the catch-up of hot wind with cold wind or vice versa. This process is anchored upon the scientific concept of condensation. Which is the process in which gasses convert to liquid. Cooling of hot air or warming of the cold air leads to fog formation.

There are three primary reasons for fogging up the welding helmet’s lens while working.

Cold climate
Rainy weather
Excessive breathing of the operator.

Let’s discuss all of the reasons one by one.

Cold Climate

There are two possibilities regarding the fogging of a welding helmet in a cold climate. One is direct and the other one is a little bit indirect. Whether you are dealing with cutting with a welding torch or joining a piece of metal, there is a release of hot air, which is inevitable because you are dealing with open fire. When this hot air meets with the cold climate, this leads to the problem of fogging. This is due to the direct contact of your welding torch with a cold climate.

The other reason for fogging is just similar but it is a little bit indirect. When someone works at a hot temperature and this hot temperature builds up in the welding helmet. As soon as the cold wind or air makes its course through the welding helmet, there is a fogging problem. All of this happening is just a matter of a few seconds.

Rainy weather

Fogging up of the welding helmet problem is frequent for the workers of the equatorial zone and monsoon zones of the world. Because these areas received more rainfall as compared to the entire globe. It is just like the cold air sneaking into the welding helmet and causing fog up the welding helmet lens. But in this case, the reason for the cold air is the rainy weather.

Excessive Breathing from Mouth

It is the least important reason for fogging the welding helmets. Air released from the mouth is warmer than the air beneath the welding helmet. When some breathe excessively, this causes fogging in the welding helmet. To avoid this problem, one has to require exercise through the nose rather than the mouth. It will build up with the experience in this occupation.

How to Deal with Fogging

The first two problems are inevitable because these are natural phenomena. The last issue can be controlled by breathing mannerisms. However, the issue with this method is human behaviours are always not unique. They change very abruptly. Luckily, there is an option that can address all of these issues, and that one is the welding helmet fan. There are special fan kits available that are adjustable with these welding helmets.

Anti-fogging Practices While Welding Operations

A Welding helmet fan ensures health and offers comfort to the welder while working. Beyond the aspects of health and comfort, you must have a welding helmet fan to reinforce the concentration of the welder and to increase the capacity to do work. Whatever the level of experience or the level required by the operation, concentration is a key factor while working.

If you don’t pay head over the welding helmet fan or cooling while working in a hot summer or some tedious activity that involves flame and fire, just like welding or cutting, you will cut down the operation speed. Along with the speed, you will suffer from the accuracy of the operation.

If you are looking for something that will minimize the chance of compromising your efficiency of work and accuracy of operation, then you should slightly decrease the “productivity” and incorporate the anti-fogging agent into the welding helmet lens. There are multiple options available to achieve anti-fogging practices. These options are discussed in the following.

Increase your time per project
Create a comfortable environment in regards to welding e.g. colder place for working in the summer
Please select some air-conditioned welding helmets to neutralize the inside temperature of the welding helmet
Increase the number of breaks while welding operation, in regards to cooling down the surrounding environment.

If someone follows all or some of the above-mentioned practices, then it will be good regarding health issues related to heat and working efficiency for both employee and worker. These practices become crucial for the person who is 50+ because old people are more susceptible to heat-related diseases.

You become aware of the importance of a welding helmet fan, and anti-fogging practices, by reading the above few words. In the following, there are some major reasons or benefits that you can get by having it.

Benefits of Welding Helmet Fan

The best way to optimize your work efficiency and counter the heat stress issues while welding is to invest in a welding helmet fan. Here are some prominent causes why every welder has to invest in it.

Pump Clean Air

Gasping is a common problem that welders face after a long working session, especially in hot summer weeks. It will urge you to put off your welding helmet and sniff in a relaxing breeze somewhere outside of the project place. Welding helmet fans help to overcome this issue. It pumps a soothing amount of clean air inside the helmet.

Make Dry to Face

As welding is a play of flash and fire, sweating is a common issue. If you are conscious about wiping out the trickling down sweat on your face, but you can’t do it, because your hands are full. Then invest in a welding helmet fan. It will make you feel fresh while working and help you to go anywhere just after the long working hours.

Filters out Harmful Chemicals

Cutting a metal piece or joining different metal spheres releases harmful chemicals, solids, and other substances which are not suitable for welders. To avoid all of these issues welding helmet fan acts as an exhaust fan and cleans the environment just like your exhaust fan did the job in a kitchen. It ensures that you breathe clean air. So, don’t worry about inhaling smoke and other hazardous substances while working.

Decrease the Humidity

Humidity causes fog-up in the welding helmet lens. If you install a welding helmet fan, it will surely help you to get rid of this issue. Because it helps to dry the moist air immediately after it enters into the welding helmet and helps to cut down the humidity problem.

Counterbalance the Heat

When there is a welding or cutting operation, excessive heat is a by-product. This heat directly affects your working efficiency and the accuracy of the work. Welding helmet fans counterbalance this exhausting heat and help to improve accuracy and efficiency.

Here are some welding machine fans that will help you in your work.

Klein Tools 60155 Dual Cooling Fan

Klein Tools Dual Cooling fan is a hard hat and a welding helmet, adaptable fan. Attachment and removal of the fan are easy. The strap is not required for mounting the fan to the hard hat or welding helmet. So, anyone can use it for ease and comfort while working in hot summer weeks or humid weather conditions.

The other main thing about this fan is its dual-action. It pumps cool or fresh air inside the helmet and pushes hot air out of the welding helmet. In this design, both short and long ducts are available. These ducts can be configured in sixteen distinct ways for efficient airflow.

A USB-charged detachable and rechargeable Lithium-ion battery helps to carry on the process smoothly for a long time. You just have to charge it and work in any weather situation. The dual fan helps to make the head, neck, and face. Its weight is 0.43 Pounds.

Pros

No strip is required to mount it with the welding helmet.
A dual fan helps to cool the neck, head, and face.
Sixteen different ways of airflow.
The dual fan pushes in the fresh air and pushes out the hot air.
Lithium-ion battery present works for six hours.
Rechargeable and detachable battery.

Cons

Requires proper voltage for charging the battery otherwise, it will go down after 50% consumption.

Hytechtoyz Welding Helmet Cooling Fan

Hytechtoyz Helmet Cooling Fan is another product for cooling the welding helmet and avoiding fogging up to the lens. It weighs only 5 ounces. It provides a true evaporation cooling to the worker. It leads to the comfort of a welder and helps to sustain the operation for long hours. Hair guard technology makes it unmatchable as compared to the competitors. This technology does not draw the hair and debris through the blower.

It is adaptable with a welding helmet. You can mount it inside of the welding helmet. It keeps silent while operating. This thing makes it welder-friendly and helps to concentrate on work. It circulates a high volume of air inside the welding helmet. For proper operation, Only a 9V battery is required.

Pros

A True evaporation cooling system is present.
Hair guard Technology prevents sucking the hair through the blower.
Can adjust inside of welding helmet.
Quiet brushless operation while moving the air volume.
It’s light in weight.

Cons

You have to purchase the battery.
The battery only lasts for 90 minutes
Its cover is weak

Conclusion:

Working as a welder is not a simple and easy job. It requires many precautions to work as a welder. One of the primary issues with the welding helmets while working is fogging up welding helmet lenses. The usage of a fan in a welding helmet is an excellent solution to get rid of this issue.

You’ve learned about the reasons for fogging up welding helmet lenses and how welding helmet fans help to encounter these issues along with many other problems. Lastly, we’ve discussed the different types of fans that can be used with a welding helmet.

If you are looking for an excellent welding helmet fan that is hard hat adaptable and combines well with welding helmets, then Klein Tools Dual Cooling Fan 60155 is a great choice. On the other hand, if you are fond of evaporative cooling systems, then the Hytechtoyz Helmet Cooling Fan is best for you. CoolBelt Welding Helmet Cooling System is the best option if you are looking for a lightweight cooling system.

Read More: Bluetooth Welding Helmet

James

James is a welding expert, accomplished author, and trusted guide with over 8 years of experience in the industry. With his in-depth knowledge and engaging writing style, James has become a true authority in the field, offering readers and clients invaluable expertise and insights to take their welding skills to new heights.

weldinghelmetreviews.com

Can I Use a Welding Helmet to View Solar Eclipse?

by James | Feb 1, 2022 | Buying Guide

There are some opportunities in one’s life when there is a solar eclipse and one can see it from his home. But there is a question of whether a person can view the solar eclipse without any safety equipment. The simple answer to this question is no. But there also come many questions in one’s mind like can I use a welding helmet to view the solar eclipse.

Because it can be very harmful to view the solar eclipse without protective equipment. A person who doesn’t have solar glasses but has a welding helmet, thinks that can I use a welding helmet to view the solar eclipse. The simple answer to this question is yes. But one should know how to use a welding helmet to view the solar eclipse. Although there are many new technology welding helmets like Bluetooth welding helmets you should be very careful while choosing a welding helmet to view the solar eclipse.

Why You Should Not View Solar Eclipse with Naked Eyes

First, understand the mechanism of the solar eclipse. When Moon comes in between Sun and Earth, the sun rays do not directly reach the earth. And the outer portion of the Sun, “corona”, starts glowing. So, the rays produced during this duration are very harmful to the eyes.

If a person views those rays without safety equipment, it can cause damage to vision. Therefore, it is always recommended not to watch the solar eclipse with naked eyes. One must use solar eclipse goggles, special lenses, or a welding helmet.

How to Use a Welding Helmet to View Solar Eclipse

Some people think that all welding helmets can be used for viewing solar eclipses. But it is not true. Because for viewing a solar eclipse, there should be a minimum shade range of #12. So, it would be best if you a welding helmet with a shade range greater than 12 because it can block all harmful rays from the Sun.

Shade number 13 of the welding lens gives you the best view of a solar eclipse. Please don’t go up to 14 number shade because it is too dark to see the view. Therefore, it is recommended to check the shade of the welding helmet and set it at 13 and get the best view experience.

Check Your Welding Helmet is Safe for Viewing Solar Eclipse

You can use great quality welding helmets for viewing a solar eclipse. But not use a welding helmet that is too old. NASA recommends not to use a welding helmet for a solar eclipse that is more than three years old. Many people who are using the welding helmet of others don’t know how old the welding helmet is. In such cases, it is best not to use a welding helmet for viewing solar eclipse because it can damage your eyesight.

Also, check the glass of the welding helmet. If it is cracked, the bright light can pass through it, which can be very dangerous for your eyes. We recommend testing your welding helmet before viewing the solar eclipse. And if there is an issue with it then never use it to view the solar eclipse.

Conclusion

If you are confused, can I use a welding helmet to view the solar eclipse? Here are our final thoughts about it. If you have a quality welding helmet, you can use it to view a solar eclipse. Always set a shade number greater than 12 because it can stop harmful rays. Shade number 13 of the welding lens is best to get a clear view of the solar eclipse.

Also, make sure that your welding helmet is not older than three years and that there is no crack in the glass of the welding helmet. If there is a crack in the glass, it can’t stop the flashlight and harmful rays that can be very dangerous for your vision. So, before using a welding helmet to view a solar eclipse, make sure that your helmet is in good working condition.

James

James is a welding expert, accomplished author, and trusted guide with over 8 years of experience in the industry. With his in-depth knowledge and engaging writing style, James has become a true authority in the field, offering readers and clients invaluable expertise and insights to take their welding skills to new heights.

weldinghelmetreviews.com